JLG 400SC 460SJC PVC 2001 2007 Parts Manual (31215020) – PDF DOWNLOAD
TABLE OF CONTENTS:
JLG 400SC 460SJC PVC 2001 2007 Parts Manual (31215020) – PDF DOWNLOAD
SECTION 1 - FRAME.................................................................................................................................. 13 FIGURE 1-1. UNDERCARRIAGE ASSEMBLY - WITH RUBBER TRACKS........................................................................................ 14 FIGURE 1-2. UNDERCARRIAGE ASSEMBLY - WITH RUBBER TRACKS (NON-MARKING TRACKS)................................................................... 16 FIGURE 1-3. UNDERCARRIAGE ASSEMBLY - WITH STEEL TRACKS......................................................................................... 18 FIGURE 1-4. TRACK ASSEMBLY - RUBBER (BRIDGESTONE POLAND)....................................................................................... 20 FIGURE 1-5. TRACK ASSEMBLY - RUBBER............................................................................................................ 22 FIGURE 1-6. TRACK ASSEMBLY - STEEL............................................................................................................. 24 FIGURE 1-7. FRAME UNDERCARRIAGE STEEL TRACKS WITH PADS......................................................................................... 26 FIGURE 1-8. DRIVE HUB ASSEMBLY................................................................................................................. 28 FIGURE 1-9. DRIVE MOTOR ASSEMBLY............................................................................................................... 30 SECTION 2 - TURNTABLE.............................................................................................................................. 33 FIGURE 2-1. CONTROL VALVES INSTALLATION - 400SC................................................................................................ 34 FIGURE 2-2. CONTROL VALVES INSTALLATION - 460SJC............................................................................................... 36 FIGURE 2-3. MAIN VALVE ASSEMBLY - 400SC........................................................................................................ 38 FIGURE 2-4. MAIN VALVE ASSEMBLY - 460SJC....................................................................................................... 42 FIGURE 2-5. AXLE VALVE ASSEMBLY................................................................................................................ 46 FIGURE 2-6. SWING DRIVE INSTALLATION........................................................................................................... 48 FIGURE 2-7. SWING HUB/MOTOR ASSEMBLY........................................................................................................... 50 FIGURE 2-8. TURNTABLE BEARING INSTALLATION..................................................................................................... 54 FIGURE 2-9. BEARING LUBE INSTALLATION.......................................................................................................... 56 FIGURE 2-10. TURNTABLE LOCK INSTALLATION....................................................................................................... 58 FIGURE 2-11. ROTARY COUPLING INSTALLATION...................................................................................................... 60 FIGURE 2-12. TANKS INSTALLATION................................................................................................................ 62 FIGURE 2-13. AUXILIARY PUMP AND BATTERY INSTALLATION (WITHOUT DISCONNECT)...................................................................... 64 FIGURE 2-14. AUXILIARY PUMP AND BATTERY INSTALLATION (WITH DISCONNECT)......................................................................... 66 FIGURE 2-15. AUXILIARY PUMP ASSEMBLY........................................................................................................... 68 FIGURE 2-16. ELECTRICAL INSTALLATION - 400SC (PVC 2001)........................................................................................ 70 FIGURE 2-17. ELECTRICAL INSTALLATION - 400SC (PVC 2007)........................................................................................ 72 FIGURE 2-18. ELECTRICAL INSTALLATION - 400SC WITH DEUTZ (STAGE V) ENGINE....................................................................... 74 FIGURE 2-19. ELECTRICAL INSTALLATION - 460SJC (PVC 2001)....................................................................................... 76 FIGURE 2-20. ELECTRICAL INSTALLATION - 460SJC (PVC 2007)....................................................................................... 78 FIGURE 2-21. ELECTRICAL INSTALLATION - 460SJC WITH DEUTZ (STAGE V) ENGINE...................................................................... 80 FIGURE 2-22. TURNTABLE COVERS INSTALLATION..................................................................................................... 82 FIGURE 2-23. GROUND CONTROL ASSEMBLY - 400SC................................................................................................... 84 FIGURE 2-24. GROUND CONTROL ASSEMBLY - 400SC WITH DEUTZ (STAGE V) ENGINE....................................................................... 86 FIGURE 2-25. GROUND CONTROL ASSEMBLY - 460SJC.................................................................................................. 88 FIGURE 2-26. GROUND CONTROL ASSEMBLY - 460SJC WITH DEUTZ (STAGE V) ENGINE...................................................................... 90 FIGURE 2-27. GROUND CONTROL PANEL MOUNTING - 400SC............................................................................................. 92 FIGURE 2-28. GROUND CONTROL PANEL MOUNTING - 460SJC............................................................................................ 94 FIGURE 2-29. GROUND CONTROL PANEL MOUNTING - 400SC/460SJC WITH DEUTZ (STAGE V) ENGINE.......................................................... 96 FIGURE 2-30. KEYSWITCH AND PANEL DECAL INSTALLATION - 400SC.................................................................................... 98 FIGURE 2-31. KEYSWITCH AND PANEL DECAL INSTALLATION - 460SJC...................................................................................100 FIGURE 2-32. KEYSWITCH AND PANEL DECAL INSTALLATION - 400SC WITH DEUTZ D2.9L4 (STAGE V) ENGINES (CE SPECS).....................................102 FIGURE 2-33. KEYSWITCH AND PANEL DECAL INSTALLATION - 460SJC WITH DEUTZ D2.9L4 (STAGE V) ENGINES (CE SPECS)....................................104 FIGURE 2-34. ELECTRICAL PANEL ASSEMBLY.........................................................................................................106 FIGURE 2-35. LIGHT PANEL INSTALLATION..........................................................................................................108 FIGURE 2-36. WHITE NOISE ALARM INSTALLATION....................................................................................................110 FIGURE 2-37. BEACON LIGHT INSTALLATION - AMBER.................................................................................................112 FIGURE 2-38. BEACON LIGHT INSTALLATION - BLUE..................................................................................................114 FIGURE 2-39. BEACON LIGHT INSTALLATION - RED...................................................................................................116 FIGURE 2-40. HOOD INSTALLATION.................................................................................................................118 FIGURE 2-41. HOOD ASSEMBLY - ENGINE SIDE.......................................................................................................122 FIGURE 2-42. HOOD ASSEMBLY - TANK SIDE.........................................................................................................124 FIGURE 2-43. STEEL HOOD INSTALLATION (ANSI EXPORT SPECS).......................................................................................126 FIGURE 2-44. STEEL HOOD ASSEMBLY - ENGINE SIDE (ANSI EXPORT SPECS).............................................................................130 FIGURE 2-45. STEEL HOOD ASSEMBLY - TANK SIDE (ANSI EXPORT SPECS)...............................................................................132 FIGURE 2-46. SOUND REDUCTION INSTALLATION - WITH STEEL HOODS (OPTIONAL)........................................................................134 SECTION 3 - ENGINE.................................................................................................................................137 FIGURE 3-1. ENGINE INSTALLATION (DEUTZ D2011) (ANSI EXPORT SPECS)..............................................................................138 FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY (DEUTZ D2011) (ANSI EXPORT SPECS).....................................................................142 FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (ANSI EXPORT SPECS)...........................................................................144 FIGURE 3-4. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT SPECS).................................................148 FIGURE 3-5. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT SPECS)........................................154 FIGURE 3-6. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT SPEC)......................................................156 FIGURE 3-7. ENGINE COMPONENTS - DEUTZ D2011 (ANSI EXPORT SPECS)................................................................................160 FIGURE 3-8. ENGINE INSTALLATION - DEUTZ D2011 (STAGE V) ENGINE (WITHOUT ARCTIC PACKAGE) (CE SPECS) (PVC 2001)..................................164 FIGURE 3-9. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (STAGE V) ENGINE (WITHOUT ARCTIC PACKAGE) (CE SPECS) (PVC 2001).........................168 FIGURE 3-10. ENGINE ASSEMBLY - DEUTZ D2011 (STAGE V) ENGINE (WITHOUT ARCTIC PACKAGE) (CE SPECS) (PVC 2001).....................................170 FIGURE 3-11. ENGINE COMPONENTS - DEUTZ D2011 (STAGE V) ENGINE (PVC 2001).......................................................................174 FIGURE 3-12. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, CSA AND ANSI EXPORT SPECS)..............................178 FIGURE 3-13. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS).....................184 FIGURE 3-14. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS) (PVC 2001).......................186 FIGURE 3-15. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS) (PVC 2007).......................192 FIGURE 3-16. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS).................................198 FIGURE 3-17. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)........................204 FIGURE 3-18. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS).....................................206 FIGURE 3-19. ENGINE INSTALLATION - DEUTZ D2.9L4 (STAGE V) ENGINE (WITHOUT ARCTIC PACKAGE) (CE SPECS)...........................................212 FIGURE 3-20. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (STAGE V) ENGINE (WITHOUT ARCTIC PACKAGE) (CE SPECS)..................................218 FIGURE 3-21. ENGINE ASSEMBLY - DEUTZ D2.9L4 (STAGE V) ENGINE (WITHOUT ARCTIC PACKAGE) (CE SPECS)...............................................220 FIGURE 3-22. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE............................................................226 FIGURE 3-23. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE).....................................................................228 FIGURE 3-24. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 (STAGE V) ENGINE)...........................................................230 FIGURE 3-25. PUMP COUPLING KIT.................................................................................................................232 FIGURE 3-26. PISTON PUMP ASSEMBLY (FRONT)......................................................................................................234 FIGURE 3-27. PISTON PUMP ASSEMBLY (REAR).......................................................................................................238 FIGURE 3-28. GEAR PUMP ASSEMBLY................................................................................................................242 FIGURE 3-29. SPARK ARRESTOR INSTALLATION - ANSI EXPORT SPECS...................................................................................244 FIGURE 3-30. ENGINE BAFFLE INSTALLATION........................................................................................................246 FIGURE 3-31. ENGINE BAFFLE INSTALLATION - STEEL................................................................................................248 FIGURE 3-32. ENGINE TRAY JACK..................................................................................................................250 FIGURE 3-33. OIL COOLER INSTALLATION - DEUTZ D2011 ENGINES (ANSI EXPORT SPECS) (PVC 2001)......................................................252 FIGURE 3-34. OIL COOLER INSTALLATION - DEUTZ D2011 ENGINES (ANSI EXPORT SPECS) (PVC 2007)......................................................254 FIGURE 3-35. OIL COOLER INSTALLATION - DEUTZ D2.9L4 ENGINES/DEUTZ D2.9L4 (STAGE V) ENGINES (ANSI, ANSI EXPORT, CE AND CSA SPECS) (PVC 2001)....256 FIGURE 3-36. OIL COOLER INSTALLATION - DEUTZ D2.9L4 ENGINES/DEUTZ D2.9L4 (STAGE V) ENGINES (ANSI, ANSI EXPORT, CE AND CSA SPECS) (PVC 2007)....258 FIGURE 3-37. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SPEC).......................................................260 FIGURE 3-38. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE) (ANSI, ANSI EXPORT AND CSA SPECS).......................................264 FIGURE 3-39. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SEPC).......................................................268 FIGURE 3-40. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SPECS)......................................................272 FIGURE 3-41. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE) (ANSI, ANSI EXPORT AND CSA SPECS).......................................276 FIGURE 3-42. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ (STAGE V) ENGINE)......................................................................280 FIGURE 3-43. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SPECS) (PVC 2001)...........................................284 FIGURE 3-44. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SPECS) (PVC 2007)...........................................288 FIGURE 3-45. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SPECS)......................................................292 FIGURE 3-46. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4) (ANSI, ANSI EXPORT AND CSA SPECS)..............................................296 FIGURE 3-47. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2.9L4 (STAGE V) ENGINE)...............................................................300 SECTION 4 - BOOM...................................................................................................................................303 FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION - 400SC............................................................................................304 FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - 460SJC...........................................................................................306 FIGURE 4-3. MAIN BOOM ASSEMBLY - 400SC.........................................................................................................308 FIGURE 4-4. MAIN BOOM ASSEMBLY - 460SJC........................................................................................................310 FIGURE 4-5. JIB BOOM ASSEMBLY - 460SJC.........................................................................................................312 FIGURE 4-6. ROTATOR ASSEMBLY - 400SC...........................................................................................................314 FIGURE 4-7. ROTATOR ASSEMBLY - 460SJC..........................................................................................................316 FIGURE 4-8. POWER TRACK INSTALLATION...........................................................................................................318 FIGURE 4-9. CAPACITY SWITCH INSTALLATION.......................................................................................................320 FIGURE 4-10. TRANSPORT SWITCHES INSTALLATION...................................................................................................322 FIGURE 4-11. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS...................................................................................324 FIGURE 4-12. BOOM REST INSTALLATION............................................................................................................326 SECTION 5 - PLATFORM...............................................................................................................................329 FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY......................................................................330 FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M) WITH SWING GATE.....................................................................332 FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE....................................................................334 FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE....................................................................336 FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M) WITH DROP BAR.......................................................................338 FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR......................................................................340 FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR......................................................................342 FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE..........................................................344 FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR.............................................................346 FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPBAR............................................................348 FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPGATE...........................................................350 FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (ALL SPECS EXCEPT CE SPECS)......................................352 FIGURE 5-13. CONSOLE BOX INSTALLATION..........................................................................................................354 FIGURE 5-14. CONSOLE BOX ASSEMBLY..............................................................................................................356 FIGURE 5-15. CONTROLLER ASSEMBLY (DRIVE AND STEER).............................................................................................360 FIGURE 5-16. CONTROLLER ASSEMBLY (LIFT AND SWING)..............................................................................................362 FIGURE 5-17. LIGHT PANEL INSTALLATION..........................................................................................................366 FIGURE 5-18. FOOTSWITCH ASSEMBLY...............................................................................................................368 FIGURE 5-19. TRAY INSTALLATION.................................................................................................................370 FIGURE 5-20. SOFT TOUCH INSTALLATION - 36IN X 8FT (91.5CM X 2.44M) PLATFORM (OPTIONAL).........................................................372 FIGURE 5-21. SKYGUARD SYSTEM INSTALLATION......................................................................................................374 FIGURE 5-22. SKYGLAZIER INSTALLATION...........................................................................................................376 FIGURE 5-23. SKYWELDER INSTALLATION (50HZ).....................................................................................................378 FIGURE 5-24. SKYWELDER INSTALLATION (60HZ) (ANSI, ANSI EXPORT AND CSA SPECS)...................................................................380 FIGURE 5-25. SKYWELDER PREP PACKAGE (60HZ) (ANSI, ANSI EXPORT AND CSA SPECS)...................................................................382 FIGURE 5-26. WELDER ASSEMBLY...................................................................................................................384 FIGURE 5-27. SKYEYE INSTALLATION...............................................................................................................386 FIGURE 5-28. SKYLINE INSTALLATION..............................................................................................................388 FIGURE 5-29. PIPE RACK INSTALLATION............................................................................................................390 SECTION 6 - CYLINDER...............................................................................................................................393 FIGURE 6-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY...........................................................................................394 FIGURE 6-2. LIFT CYLINDER ASSEMBLY - MAIN BOOM.................................................................................................396 FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB - 460SJC..............................................................................................398 FIGURE 6-4. MASTER CYLINDER ASSEMBLY...........................................................................................................400 FIGURE 6-5. TELESCOPE CYLINDER ASSEMBLY........................................................................................................402 SECTION 7 - HYDRAULIC..............................................................................................................................405 FIGURE 7-1. HYDRAULIC DIAGRAM - 400SC (PVC 2001)...............................................................................................406 FIGURE 7-2. HYDRAULIC DIAGRAM - 400SC (PVC 2007)...............................................................................................414 FIGURE 7-3. HYDRAULIC DIAGRAM - 460SJC (PVC 2001)..............................................................................................422 FIGURE 7-4. HYDRAULIC DIAGRAM - 460SJC (PVC 2007)..............................................................................................430 SECTION 8 - ELECTRICAL.............................................................................................................................439 FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V (ANSI, ANSI EXPORT, AND CSA SPECS)..........................................................440 FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPECS WITH 4000W/50HZ GENERATOR).............................................442 FIGURE 8-3. AC BOX AT PLATFORM - 110V IEC YELLOW (CE SPEC WITHOUT GENERATOR)...................................................................444 FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPECS WITH 4000W/50HZ GENERATOR)...............................................446 FIGURE 8-5. AC BOX AT PLATFORM - 220V IEC BLUE (CE SPEC WITHOUT GENERATOR).....................................................................448 FIGURE 8-6. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE SPEC WITHOUT GENERATOR)...................................................450 FIGURE 8-7. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE SPEC WITHOUT GENERATOR)...................................................452 FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN POST GROUND (CE SPECS WITH 4000W/50HZ GENERATOR).............................454 FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN SIDE GROUND (CE SPECS WITH 4000W/50HZ GENERATOR).............................456 FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE SPECS WITH 4000W/50HZ GENERATOR).............................................458 FIGURE 8-11. AC BOX AT PLATFORM - 220V AFSINT107 (CE SPEC WITHOUT GENERATOR)...................................................................460 FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS (ANSI EXPORT AND CE SPECS)....................................462 FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 4000W GENERATOR) (ANSI, ANSI EXPORT & CSA SPECS).....................................464 FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 7500W SKYPOWER GENERATOR) (ANSI, ANSI EXPORT & CSA SPECS)............................466 FIGURE 8-15. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE SPECS)............................................................................468 FIGURE 8-16. BATTERY DISCONNECT SWITCH.........................................................................................................470 FIGURE 8-17. BEACON HARNESS....................................................................................................................472 FIGURE 8-18. BOOM HARNESS - 400SC..............................................................................................................474 FIGURE 8-19. BOOM HARNESS - 460SJC.............................................................................................................476 FIGURE 8-20. BOOM CAPACITY PROXIMITY SWITCH HARNESS............................................................................................478 FIGURE 8-21. BOOM TELE IN PROXIMITY SWITCH HARNESS.............................................................................................480 FIGURE 8-22. BREAKER BOX INSTALLATION - 16AMP BREAKER (CE SPEC)................................................................................482 FIGURE 8-23. BREAKER BOX KIT - 16AMP BREAKER...................................................................................................484 FIGURE 8-24. BREAKER BOX KIT - 30MA/16 AMP.....................................................................................................486 FIGURE 8-25. BREAKER BOX KIT WITH THREE BREAKERS...............................................................................................488 FIGURE 8-26. CABLES AND CLAMPS INSTALLATION - 400SC............................................................................................490 FIGURE 8-27. CABLES AND CLAMPS INSTALLATION - 4000W-50HZ GENRATOR - 400SC - ANSI EXPORT AND CE SPECS...........................................492 FIGURE 8-28. CABLES AND CLAMPS INSTALLATION - 4000W-60HZ GENRATOR - 400SC - ANSI, ANSI EXPORT AND CE SPECS.....................................494 FIGURE 8-29. CABLES AND CLAMPS INSTALLATION - 400SC (7500W GENERATOR)..........................................................................496 FIGURE 8-30. CABLES AND CLAMPS INSTALLATION - 460SJC...........................................................................................498 FIGURE 8-31. CABLES AND CLAMPS INSTALLATION - 460SJC (4000W GENERATOR 50HZ) (ANSI EXPORT AND CE SPECS).........................................500 FIGURE 8-32. CABLES AND CLAMPS INSTALLATION - 460SJC (4000W GENERATOR 60HZ) (ANSI, ANSI EXPORT AND CSA SPECS)..................................502 FIGURE 8-33. CABLES AND CLAMPS INSTALLATION - 460SJC (7500W GENERATOR).........................................................................504 FIGURE 8-34. ENGINE HARNESS - DEUTZ D2011......................................................................................................506 FIGURE 8-35. ENGINE HARNESS - DEUTZ D2.9L4.....................................................................................................508 FIGURE 8-36. ENGINE HARNESS – DEUTZ D2.9L4 (STAGE V) ENGINE....................................................................................512 FIGURE 8-37. FUEL HARNESS - DEUTZ D2.9L4 ENGINE................................................................................................516 FIGURE 8-38. FUEL HARNESS – DEUTZ D2.9L4 (STAGE V) ENGINE......................................................................................518 FIGURE 8-39. GROUND CONTROL BOX HARNESS........................................................................................................520 FIGURE 8-40. GENERATOR HARNESS - 4000W GENERATOR...............................................................................................522 FIGURE 8-41. GENERATOR HARNESS - 2500W GENERATOR (60HZ)........................................................................................524 FIGURE 8-42. INTERFACE HARNESS - WITH 1 CELL LSS (PVC 2001)....................................................................................526 FIGURE 8-43. INTERFACE HARNESS - WITH 1 CELL LSS (PVC 2007)....................................................................................528 FIGURE 8-44. LEFT DRIVE HARNESS................................................................................................................530 FIGURE 8-45. PLATFORM CONSOLE BOX HARNESS......................................................................................................532 FIGURE 8-46. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)....................................................................................534 FIGURE 8-47. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)......................................................................................536 FIGURE 8-48. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN (CE SPEC)....................................................................538 FIGURE 8-49. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN (CE SPEC)....................................................................540 FIGURE 8-50. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)....................................................................................542 FIGURE 8-51. TURNTABLE HARNESS.................................................................................................................544 FIGURE 8-52. VALVE HARNESS - MAIN VALVE........................................................................................................548 FIGURE 8-53. SKYLINE HARNESS...................................................................................................................550 FIGURE 8-54. SKYEYE INTERMEDIATE HARNESS.......................................................................................................552 FIGURE 8-55. SKYEYE RECEIVER HARNESS...........................................................................................................554 FIGURE 8-56. SKYEYE EMITTER HARNESS............................................................................................................556 SECTION 9 - DECALS.................................................................................................................................559 FIGURE 9-1. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS - 400SC............................................................................560 FIGURE 9-2. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS - 460SJC...........................................................................562 FIGURE 9-3. DECAL INSTALLATION - CE SPEC - 400SC...............................................................................................564 FIGURE 9-4. DECAL INSTALLATION - CE SPEC - 460SJC..............................................................................................566 FIGURE 9-5. DECAL INSTALLATION - CSA SPEC - 400SC..............................................................................................568 FIGURE 9-6. DECAL INSTALLATION - CSA SPEC - 460SJC.............................................................................................570 FIGURE 9-7. DECAL INSTALLATION - ANSI EXPORT - 400SC (JAPANESE SPECS)..........................................................................572 FIGURE 9-8. DECAL INSTALLATION - ANSI EXPORT - 460SJC (JAPANESE SPECS).........................................................................574 FIGURE 9-9. DECAL INSTALLATION - ANSI EXPORT SPEC - 400SC (KOREAN SPECS).......................................................................576 FIGURE 9-10. DECAL INSTALLATION - ANSI EXPORT SPEC - 460SJC (KOREAN SPECS).....................................................................578 FIGURE 9-11. DECAL INSTALLATION - OPTIONS......................................................................................................580 FIGURE 9-12. SKYWELDER DECAL INSTALLATION - 50HZ (ANSI EXPORT AND CE SPECS)....................................................................584 FIGURE 9-13. SKYWELDER DECAL INSTALLATION - 60HZ (ANSI EXPORT SPECS) (PVC 2001)................................................................586 FIGURE 9-14. SKYWELDER DECAL INSTALLATION - 60HZ (ANSI EXPORT SPECS) (PVC 2007)................................................................588 SECTION 10 - RECOMMENDED SERVICE PARTS STOCK.......................................................................................................591 FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK...................................................................................................592 SECTION 11 - SPECIAL OPTIONS.......................................................................................................................595 FIGURE 11-1. SPECIAL OPTIONS...................................................................................................................596 PART NUMBER INDEX..................................................................................................................................599
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