JLG 100SX 110SX 110SXJ 120SXJ Parts Manual (3121811) – PDF DOWNLOAD En
TABLE OF CONTENTS:
JLG 100SX 110SX 110SXJ 120SXJ Parts Manual (3121811) – PDF DOWNLOAD En
SECTION 1 FRAME................................................................. 7 FIGURE 1-1. FRAME, VALVES AND SHIELDS INSTALLATION.......................... 8 FIGURE 1-2. VALVE ASSEMBLY - HYDRO AIR...................................... 12 FIGURE 1-3. STEERING AND AXLES INSTALLATION................................. 14 FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS.............................. 18 FIGURE 1-5. DRIVE HUB ASSEMBLY.............................................. 20 FIGURE 1-6. DRIVE MOTOR ASSEMBLY - REXROTH.................................. 24 FIGURE 1-7. JACK CYLINDER INSTALLATION...................................... 26 FIGURE 1-8. JACK VALVE ASSEMBLY - HYDRO AIR................................. 28 SECTION 2 TURNTABLE............................................................. 31 FIGURE 2-1. TURNTABLE, BOOM AND SWITCHES INSTALLATION....................... 32 FIGURE 2-2. VALVES INSTALLATION - TURNTABLE MOUNTED......................... 36 FIGURE 2-3. VALVES ASSEMBLY - HYDRO AIR..................................... 40 FIGURE 2-4. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION.... 44 FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION............................ 46 FIGURE 2-6. SWING MOTOR ASSEMBLY............................................ 50 FIGURE 2-7. SWING BRAKE ASSEMBLY............................................ 52 FIGURE 2-8. SWING HUB ASSEMBLY.............................................. 54 FIGURE 2-9. LOAD MANAGEMENT INSTALLATION.................................... 56 FIGURE 2-10. GROUND CONTROLS INSTALLATION................................... 58 FIGURE 2-11. REMOTE DRIVE CONTROL BOX ASSEMBLY.............................. 62 FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION.............................. 64 FIGURE 2-13. PUMP COUPLING INSTALLATION..................................... 72 FIGURE 2-14. PUMP ASSEMBLY - SUNSTRAND...................................... 74 FIGURE 2-15. PUMP ASSEMBLY - HYDRO-AIR...................................... 78 FIGURE 2-16. TANKS INSTALLATION............................................. 80 FIGURE 2-17. HOOD INSTALLATION (PRIOR TO S/N 55762)......................... 84 FIGURE 2-18. HOOD INSTALLATION (S/N 55762 TO PRESENT)....................... 88 FIGURE 2-19. OIL COOLER INSTALLATION........................................ 92 SECTION 3 BOOM.................................................................. 95 FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION........................... 96 FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION........................... 97 FIGURE 3-2. CHAIN ADJUSTER ASSEMBLIES.......................................106 FIGURE 3-3. JIB BOOM INSTALLATION...........................................110 FIGURE 3-4. EXTEND-A-REACH INSTALLATION.....................................112 FIGURE 3-5. BOOM LENGTH INDICATOR AND LIMIT SWITCHES INSTALLATION...........116 FIGURE 3-6. BOOM WIPERS INSTALLATION........................................120 SECTION 4 PLATFORMS.............................................................123 FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION................................124 FIGURE 4-2. PLATFORM SUPPORT & ROTATOR INSTALLATION (100SX/110SX)...........128 FIGURE 4-3. PLATFORM SUPPORT & ROTATOR INSTALLATION (110SXJ/120SXJ).........132 FIGURE 4-4. ROTATOR MOTOR ASSEMBLY..........................................134 FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY.......................................136 FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT & SWING)..............................140 FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER).............................142 FIGURE 4-8. CONTROLLER ASSEMBLY (SPEED).....................................146 FIGURE 4-9. SOFT TOUCH SYSTEM INSTALLATION..................................148 SECTION 5 CYLINDERS.............................................................151 FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY................................152 FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY................................154 FIGURE 5-3. BOOM LIFT CYLINDER ASSEMBLY.....................................156 FIGURE 5-4. EXTEND-A-REACH LEVEL CYLINDER ASSEMBLY..........................158 FIGURE 5-5. EXTEND-A-REACH LIFT CYLINDER ASSEMBLY...........................160 FIGURE 5-6. JACK CYLINDER ASSEMBLY..........................................162 FIGURE 5-7. MASTER CYLINDER ASSEMBLY........................................164 FIGURE 5-8. STEER CYLINDER ASSEMBLY.........................................166 FIGURE 5-9. TIE ROD CYLINDER ASSEMBLY.......................................168 FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY....................................170 SECTION 6 HYDRAULICS............................................................173 FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (4WD/DEUTZ ENGINE)....................174 FIGURE 6-2. HYDRAULIC DIAGRAM - T/T & BOOM..................................178 FIGURE 6-3. HYDRAULIC DIAGRAM - STEER.......................................182 FIGURE 6-4. HYDRAULIC DIAGRAM - LIFTING JACKS...............................184 FIGURE 6-5. HYDRAULIC DIAGRAM LIST..........................................186 SECTION 7 ELECTRICAL............................................................187 FIGURE 7-1. ELECTRICAL DIAGRAM LIST.........................................188 FIGURE 7-2. ELECTRICAL SCHEMATIC - 100SX/110SX..............................190 FIGURE 7-3. ELECTRICAL SCHEMATIC - 110SXJ...................................194 FIGURE 7-4. ELECTRICAL SCHEMATIC - 120SXJ...................................198 FIGURE 7-5. HARNESS COMPONENTS INSTALLATION.................................202 SECTION 8 DECALS................................................................211 FIGURE 8-1. DECALS INSTALLATION.............................................212 SECTION 9 RECOMMENDED SERVICE PARTS STOCK.......................................219 SECTION 10 SPECIAL OPTIONS......................................................221
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