JLG 100HX 110HX 100HX+10 Illustrated Parts Manual 3120801 – PDF DOWNLOAD
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JLG 100HX 110HX 100HX+10 Illustrated Parts Manual 3120801 – PDF DOWNLOAD
Language : English
Pages : 290
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
JLG 100HX 110HX 100HX+10 Illustrated Parts Manual 3120801 – PDF DOWNLOAD
SECTION 1 FRAME 9
FIGURE 1-1 STEERING AND AXLE/WHEEL DRIVE INSTALLATIONS 10
FIGURE 1-2 DRIVE HUB ASSEMBLY 14
FIGURE 1-3 DRIVE BRAKE ASSEMBLY – AUSCO 18
FIGURE 1-4 DRIVE BRAKE ASSEMBLY – MICO 20
FIGURE 1-5 DRIVE MOTOR ASSEMBLY – VICKERS 24
FIGURE 1-6 DRIVE MOTOR ASSEMBLY – SAUER-DANFOSS 28
FIGURE 1-7 VALVES AND SWITCHES INSTALLATIONS (FRAME MOUNTED) 30
FIGURE 1-8 TOW PACKAGE INSTALLATIONS 36
SECTION 2 TURNTABLE 39
FIGURE 2-1 TURNTABLE, BOOM AND CUTOUT SWITCH INSTALLATIONS (4620044 TURNTABLE MACHINES) 40
FIGURE 2-2 TURNTABLE, BOOM AND CUTOUT SWITCH INSTALLATIONS (4620078 TURNTABLE MACHINES) 44
FIGURE 2-3 CONTROL VALVES AND TILT INDICATOR INSTALLATIONS 48
FIGURE 2-4 CONTROL VALVES ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) 52
FIGURE 2-5 CONTROL VALVES ASSEMBLY (VICKERS) (OCTOBER 1994 TO PRESENT) 56
FIGURE 2-6 CONTROL VALVE ASSEMBLY – BANG-BANG WITH DUMP SECTION (PRIOR TO JUNE 1995) 60
FIGURE 2-7 CONTROL VALVE ASSEMBLY – BANG-BANG WITH DUMP SECTION (JUNE 1995 TO PRESENT) 64
FIGURE 2-8 ACCESSORY VALVE ASSEMBLY (MILLER) (MACHINES BUILT THROUGH 1989) 68
FIGURE 2-9 ACCESSORY VALVE ASSEMBLY (MACHINES BUILT 1990 TO PRESENT) 70
FIGURE 2-10 CONTROL VALVE ASSEMBLY – 1 SECTION BANG-BANG (100HX+10/110HXER MACHINES) 72
FIGURE 2-11 SWING DRIVE, BEARING AND LOCK INSTALLATIONS 74
FIGURE 2-12 SWING MOTOR ASSEMBLY – NICHOLS 76
FIGURE 2-13 SWING BRAKE ASSEMBLY (PRIOR TO APRIL 1992) 78
FIGURE 2-14 SWING BRAKE ASSEMBLY (APRIL 1992 to PRESENT) 82
FIGURE 2-15 SWING HUB ASSEMBLY 86
FIGURE 2-16 ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION 88
FIGURE 2-17 DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO OCTOBER 1992) 92
FIGURE 2-18 DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT OCTOBER 1992 TO PRESENT) 98
FIGURE 2-19 ADECO THROTTLE COMPONENTS INSTALLATION – DEUTZ ENGINE MACHINES 106
FIGURE 2-20 GENERATOR INSTALLATIONS – DEUTZ ENGINE MACHINES 108
FIGURE 2-21 PUMP COUPLING INSTALLATION 110
FIGURE 2-22 MAIN PUMP ASSEMBLY 112
FIGURE 2-23 TANKS INSTALLATION 114
FIGURE 2-24 GROUND CONTROLS INSTALLATION 118
FIGURE 2-25 LOAD MANAGEMENT INSTALLATION 124
FIGURE 2-26 HOODS AND ALARM INSTALLATION (MACHINES WITH 4620044 TURNTABLE) 126
FIGURE 2-27 HOODS AND ALARM INSTALLATION (MACHINES WITH 4620078 TURNTABLE) 130
SECTION 3 BOOM 133
FIGURE 3-1 BOOM ASSEMBLY COMPONENTS INSTALLATION 134
FIGURE 3-1 BOOM ASSEMBLY COMPONENTS INSTALLATION (SHEET 2 OF 2) 135
FIGURE 3-2 CHAIN ADJUSTER ASSEMBLIES 146
FIGURE 3-3 EXTEND-A-REACH INSTALLATIONS (PRIOR TO MAY 1992) (100HX+10 & 110HXER ONLY) 150
FIGURE 3-4 EXTEND-A-REACH INSTALLATIONS (MAY 1992 TO PRESENT) (100HX+10 & 110HXER ONLY) 154
FIGURE 3-5 BOOM LENGTH INDICATOR AND LIMIT SWITCHES INSTALLATION 156
FIGURE 3-6 BROKEN CHAIN LIMIT SWITCH INSTALLATION (GERMAN/AUSTRIAN SPECS BUILT PRIOR TO S/N 28224) 160
FIGURE 3-7 BOOM WIPERS INSTALLATION 162
SECTION 4 PLATFORMS 165
FIGURE 4-1 PLATFORM COMPONENTS INSTALLATION – 100HX/110HX 166
FIGURE 4-2 PLATFORM COMPONENTS INSTALLATION – 100HX+10/110HXER (PRIOR TO MAY 1992) 170
FIGURE 4-3 PLATFORM COMPONENTS INSTALLATION – 100HX+10/110HXER (MAY 1992 TO PRESENT) 174
FIGURE 4-4 ROTATOR MOTOR ASSEMBLY 178
FIGURE 4-5 CONSOLE BOX ASSEMBLY (PRIOR TO SEPTEMBER 1991) 180
FIGURE 4-6 CONSOLE BOX ASSEMBLY (SEPTEMBER 1991 TO PRESENT) 184
FIGURE 4-7 CONTROLLER ASSEMBLIES – OEM 190
FIGURE 4-8 OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS 192
SECTION 5 CYLINDER 197
FIGURE 5-1 AXLE EXTENSION CYLINDER ASSEMBLY 198
FIGURE 5-2 AXLE LIFT CYLINDER ASSEMBLY 200
FIGURE 5-3 PLATFORM LEVEL CYLINDER ASSEMBLY (100HX & 110HX BUILT PRIOR TO MAY 1992) 202
FIGURE 5-4 LEVEL CYLINDER ASSEMBLY (100HX & 110HX) 204
FIGURE 5-5 PLATFORM LEVEL CYLINDER ASSEMBLY (100HX+10 & 110HXER BUILT PRIOR TO MAY 1992) 206
FIGURE 5-6 PLATFORM LEVEL CYLINDER ASSEMBLY (100HX+10 & 110HXER) 208
FIGURE 5-7 LIFT CYLINDER ASSEMBLY – BOOM (PRIOR TO MAY 1992) 210
FIGURE 5-8 LIFT CYLINDER ASSEMBLY – BOOM (MAY 1992 TO PRESENT) 212
FIGURE 5-9 LIFT CYLINDER ASSEMBLY – BOOM (GERMAN TUV STYLE) 214
FIGURE 5-10 LIFT CYLINDER ASSEMBLY – EXTEND-A-REACH (100HX+10 & 110HXER ONLY) 216
FIGURE 5-11 MASTER CYLINDER ASSEMBLY 218
FIGURE 5-12 STEER CYLINDER ASSEMBLY 220
FIGURE 5-13 TELESCOPE CYLINDER ASSEMBLIES 222
FIGURE 5-14 CYLINDER BELLOWS INSTALLATION 226
SECTION 6 HYDRAULICS 229
FIGURE 6-1 HYDRAULIC DIAGRAM LIST 230
FIGURE 6-2 HYDRAULIC DIAGRAM – AXLE EXTENSION & STEER (WITHOUT TOW PACKAGE & WITH DUAL FRAME JACKS) 232
FIGURE 6-3 HYDRAULIC DIAGRAM – BRAKE WITH PRESSURE REDUCING VALVE (USED WITH AUSCO DRIVE BRAKES) 234
FIGURE 6-4 HYDRAULIC DIAGRAM – DRIVE 236
FIGURE 6-5 HYDRAULIC DIAGRAM – EXTEND-A-REACH (100HX+10 AND 110HXER) 240
FIGURE 6-6 HYDRAULIC DIAGRAM – LEVEL 242
FIGURE 6-7 HYDRAULIC DIAGRAM – LIFT 244
FIGURE 6-8 HYDRAULIC DIAGRAM – PUMP 246
FIGURE 6-9 HYDRAULIC DIAGRAM – ROTATE 250
FIGURE 6-10 HYDRAULIC DIAGRAM – SEQUENCE LINE 252
FIGURE 6-11 HYDRAULIC DIAGRAM – SWING 254
FIGURE 6-12 HYDRAULIC DIAGRAM – TELESCOPE 256
SECTION 7 ELECTRICAL 259
FIGURE 7-1 ELECTRICAL DIAGRAM LIST 260
FIGURE 7-2 WIRING SCHEMATIC – PLATFORM (SHEET 1 OF 2) 266
FIGURE 7-2 WIRING SCHEMATIC – PLATFORM (SHEET 2 OF 2) 267
FIGURE 7-3 WIRING SCHEMATIC – STANDARD (SHEET 1 OF 2) 268
FIGURE 7-3 WIRING SCHEMATIC – STANDARD (SHEET 2 OF 2) 269
SECTION 8 DECALS 271
FIGURE 8-1 DECALS INSTALLATION – BROWN DECALS 272
FIGURE 8-2 DECALS INSTALLATION – BLACK DECALS 278
SECTION 9 RECOMMENDED SERVICE PARTS STOCK 285
SECTION 10 SPECIAL OPTIONS 287
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