Iseki Tractor TK546 Parts Catalogue Manual – PDF DOWNLOAD
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Iseki Tractor TK546 Parts Catalogue Manual – PDF DOWNLOAD
Parts Order:
1) Parts numbers listed in the parts catalogue are ali registered in “ISEKI on-line
computer”.
2) When you order parts, please make sure of correct numbers.
3) When substitute parts is available, the part number ordered will be
automatically turned to a new part number.
4) Please be sure to use “ISEKI GENUINE PARTS”.
Any other similar parts other than ISEKI parts when used may cause a trouble
that makes us unable to repair or guarantee the warrant.
TABLE OF CONTENTS:
Iseki Tractor TK546 Parts Catalogue Manual – PDF DOWNLOAD
ENGINE(E4CGB07)
CYLINDER HEAD············ ………………………………………………………………………………….. Fig. 1
CYLINDER HEAD COVER-……………………………………………………………………………….. Fig. 2
INLET MANIFOLD····· .. ··· ………………………………………………………………………………….. Fig .. 3
EXHAUST MANIFOLD· .. ······· …………………………………………………………………………….. Fig. 4
CYLINDER BLOCK …………………………………………………………………………………………… Fig. 5
BEARING/UNDER SIZE (OPTION)· …………………………………………………………………… Fig. 6
OIL PAN··· ………………………………………………………………………………………………………… Fig. 7
REAR PLATE ……………………………………………………………………………………………………. Fig. 8
TIMING GEAR CASE ……………………………………………………………………………………….. ·Fig. 9
HANGER···· ………………………………………………………………………………………………………. Fig. 10
VALVE ……………………………………………………………………………………………………………… Fig. 11
CAM SHAFT ……………………………………………………………………………………………………… Fig. 12
PISTON························································································································ .. ···Fig. 13
PISTON/OVER SIZE (OPTION) …………………………………………………………………………. Fig. 14
CRANK SHAFT …………………………………………………………………………………………………. Fig. 15
OIL PUMp ………………………………………………………………………………………………………… Fig. 16
WATER PUMp ………………………………………………………………………………………………….. Fig. 17
COOLING FAN …………… , …………………………………………………………………………………… Fig. 18
INJECTION NOZZLE ……………………………………………………………………………………….. Fig. 19
INJECTION PUMP (No.3835·)· .. ·· ………………………………………………………………………. Fig. 20
INJECTION PUMP (No.l ·3834)· ………………………………………………………………………… Fig. 21
FUEL PIPE ……………………………………………………………………………………………………….. Fig. 22
ADAPTER-· …………………………………………………………………………………. ········· ……………. Fig. 23
ELECTRIC (1) (No.1·4162)········ … · .. ···· …………………………………………………………………. Fig. 24
12
ELECTRIC (1) (No.4163·)······ ……………………………………………………………………………… Fig. 25
ELECTRIC (2) (No.1·2351)···· ……………………………………………………………………………… Fig. 26
ELECTRIC (2) (No.2352·)·· .. ···· ……………………………………………………………………………. Fig. 27
LABEL ……………………………………………………………………………………………………………… Fig. 28
REPAIR PARTS (OPTION) ………………………………………………………………………………… Fig. 29
COMPONENT PARTS
FOR 6215·300·031·00 ON Fig.19 …………………………………………………………………….. Fig. 30
COMPONENT PARTS
FOR 6215·600· ll9· 10,20 ON Fig.20,21 ……………………………………………………………. Fig. 31
COMPONENT PARTS
FOR 6281·100·010·20,30 ON Fig.24,25 ……………………………………………………………. Fig. 32
COMPONENT PARTS
FOR 6281·200·015·00 ON Fig.24,25 ………………………………………………………………… Fig. 33
13
Contents
TK546(SCYE4,PCYE4 TYPE)
ENGINE(E4CGB07)
CYLIND ER HEAD · ………. · · · · · · · · …. · …. · · …. · · · · …………………. · · · …. · · …………………… · · .. · …….. · Fig. 1
CYLINDER HEAD COVER-···· .. ··· ……………………………………………………………………….. Fig. 2
INLET MANIFOLD .. ····· …………………………………………………………………………………….. Fig. 3
EXHAUST MANIFOLD ……………………………………………………………………………………… Fig. 4
CYLINDER BLOCK ………………………………………………………………………………………… ···Fig. 5
BEARING/UNDER SIZE (OPTION) …………………………………………………………………… ·Fig. 6
OIL PAN …………………………………………………………………………………………………………… Fig. 7
REAR PLATE ……………………………………………………………………………………………………. Fig. 8
TIMING GEAR CASE···· …………………………………………………………………………………….. Fig. 9
HANGER-…………………………………………………………………………………………………………. Fig. 10
VALVE ……………………………………………………………………………………………………………… Fig. 11
CAM SHAFT .. ··· …………………………………………………………………………………………………. Fig. 12
PISTON···················································································································· ……… Fig. 13
PISTON/OVER SIZE (OPTION)· ………………………………………………………………………… Fig. 14
CRANK SHAFT …………………………………………………………………………………………………. Fig. 15
OIL PUMp ………………………………………………………………………………………………………… Fig. 16
WATERPUMp ………………………………………………………………………………………………….. Fig. 17
COOLING FAN ………………………… , ……………………………………………………………………… Fig. 18
INJECTION NOZZLE ……………………………………………………………………………………….. Fig. 19
INJECTION PUMP (No.3763·)· .. ·· ………………………………………………………………………. Fig. 20
INJECTION PUMP (No.1·3762) …………………………………………………………………………. Fig. 21
FUEL PIPE ……………………………………………………………………………………………………….. Fig. 22
ADAPTER-.. ········ ……………………………………………………………………………………………….. Fig. 23
ELECTRIC (l)············ ………………………………………………………………………………………… Fig. 24
14
ELECTRIC (2) (No.1·2357) .. ······ ………………………………………………………………………….. Fig. 25
ELECTRIC (2) (No.2358·)· .. ······· .. ········ …………………………………………………………………. Fig. 26
LABEL· …………………………………………………………………………………………………………….. Fig. 27
REPAIR PARTS (OPTION)·· ………………………………………………………………………………. Fig. 28
COMPONENT PARTS
FOR 6215·300·031·00 ON Fig.19 …………………………………………………………………….. Fig. 29
COMPONEN’!’ PARTS
FOR 6215·600· 119· 10,20 ON Fig.20,21 …………………………………………………………. ·· · Fig. 30
COMPONENT PARTS
FOR 6281·100·010·20,30 ON Fig.24 ………………………………………………………………… Fig. 31
COMPONENT PARTS
FOR 6281·200·015·00 ON Fig.24 …………………………………………………………………….. Fig. 32
Contents
CHASSIS
FUEL HOSE SYSTEM···································································································· Fig. 1
MUFFLER SYSTEM········································································································Fig. 2
AIR CLEANER SYSTEM································································································ Fig. 3
RADIATOR SYSTEM······································································································ Fig. 4
FUEL TANK SYSTEM (EXCEPT CY TYPE)·································································Fig. 5
FUELTANKSYSTEM (CYTYPE)·················································································Fig. 6
BATTERY BASE SYSTEM······························································································Fig. 7
ACCELERATOR SYSTEM······························································································Fig. 8
MAIN CLUTCH SYSTEM·······························································································Fig. 9
CLUTCH SHAFT,CLUTCH PEDAL,
CLUTCH ROD SYSTEM····························································································· Fig. 10
FRONT MISSION CASE SYSTEM (S TYPE)································································ Fig. 11
FRONT MISSION CASE SYSTEM (P TYPE)································· .. ·····························Fig. 12
INPUT GEAR SYSTEM (S TYPE)·················································································· Fig. 13
INPUT GEAR SYSTEM (P TYPE)·················································································· Fig. 14
CHANGE GEAR SYSTEM······························································································ Fig. 15
COUNTER GEAR,BACK IDLE GEAR,
REVERSE COUNTER SYSTEM·················································································Fig. 16
REVERSE CHANGE GEAR SYSTEM (S TYPE)···························································Fig. 17
REVERSE CHANGE GEAR SYSTEM (P TYPE)································· … ··· .. , …………….. Fig. 18
GEAR (PTO) SYSTEM (P TYPE·No.176·)······································································Fig. 19
GEAR (PTO) SYSTEM (P TYPE·No.1 ·175)···································································· Fig. 20
PTO DRIVE SHAFT SYSTEM (S TYPE)········ .. ····························································· Fig. 21
MAIN CHANGE SYSTEM······························································································ Fig. 22
REVERSE CHANGE SYSTEM (S TYPE)····························· …. ····································· Fig. 23
REVERSE CHANGE SYSTEM (P TYPE)······························· .. ····································· Fig. 24
CASE (SPACER MISSION) SYSTEM············································································ Fig. 25
15
16
CASE (SPACER) SYSTEM (P TYPE) ………………………………………………………………….. Fig. 26
REVERSE METAL SYSTEM (S TYPE) ………………………………………………………………. Fig. 27
COVER HOLDER,COVER (BOTI’OM) SYSTEM .. ······ ………………………………………….. Fig. 28
CASE (TRANSMISSION/REAR) SYSTEM········ …………………………………………………… Fig. 29
SUB CHANGE GEAR,SUB COUNTER SYSTEM ………………………………………………… Fig. 30
SUB CHANGE SYSTEM···· ………………………………………………………………………………… Fig. 31
4WD GEAR SYSTEM ………………………………………………………………………………………… Fig. 32
4WD CHANGE SYSTEM …………………………………………………………………………………… Fig. 33
PTO COUNTER GEAR,
PTO CHANGE GEAR SYSTEM ………………………………………………………………………. Fig. 34
PTO CHANGE SYSTEM· …………………………………………………………………………………… Fig. 35
SUB CHANGE,LEVER (SUB) SYSTEM, …………………………………………………………….. Fig. 36
LEVER (REVERSE) SYSTEM (P TYPE) …………………………………………………………….. Fig. 37
LEVER (REVERSE),
CABLE (REVERSE) SYSTEM (S TYPE) ………………………………………………………….. Fig. 38
LEVER (PTO) SYSTEM ……………………………………………………………………………………… Fig. 39
LEVER (4WD),ROD (4WD) SYSTEM ………………………………………………………………….. Fig. 40
MAJN CHANGE (SAFETY),
LEVER (MAIN) SYSTEM··········· .. ··················· …………………………………………………… Fig. 41
DRIVE PINION SYSTEM·· ………………………………………………………………………………… Fig. 42
DIFF,WHEEL PINION SYSTEM ……………………………………………………………………….. Fig. 43
HOUSING (AXLE/REAR),
WHEEL SHAFT SYSTEM· .. ······· …………………………………………………………………….. Fig. 44
BRAKE SYSTEM··· ……………………………………………………………………………………………. Fig. 45
LINK (PARKING) SYSTEM ……………………………………………………………………………….. Fig. 46
ROD (BRAKE) SYSTEM···· …………………………………………………………………………………. Fig. 47
PEDAL (BRAKE) SYSTEM ………………………………………………………………………………… Fig. 48
PARKING BRAKE SYSTEM ………………………………………………………………………………. Fig. 49
DIFF·LOCK SYSTEM········· ……………………………………………………………………………….. Fig. 50
WHEEL (STEERING),
SHAFT (STEERING) SYSTEM· ……………………………………………………………………. ···Fig. 51
TILT HANDLE SYSTEM··· ………………………………………………………………………………… Fig. 52
STEERING (POWER) SYSTEM (S TYPE)(l/2)(2/2) ……………………………………………… Fig. 53
17
STEERING (POWER) SYSTEM (P TYPE)(l/2)(2/2)·· ……………………………………………. Fig. 54
BRACKET (AXLE),FRONT HITCH SYSTEM ……………………………………………………… Fig. 55
SHAFT (4WD DRIVE) SYSTEM···· .. ········· ……………………………………………………………. Fig. 56
CASE (BEVEL) SYSTEM …………………………………………………………………………………… Fig. 57
HOUSING (AXLE) SYSTEM ………………………………………………………………………………. Fig. 68
CASE (GEAR/FRONT) ,TIE ROD SYSTEM(l/2)(2/2)· …………………………………………… · Fig. 69
CYLINDER CASE SYSTEM
(SCY TYPE· No. 1-/S TYPE EXCEPT CY· No.1·204) …………………………………………… Fig. 60
CYLINDER CASE SYSTEM
(PCY TYPE·No.l·/P TYPE EXCEPT CY·No.1·219) …………………………………………… Fig. 61
CYLINDER CASE SYSTEM
(S TYPE EXCEPT CY· No.205·) ……………………………………………………………………….. Fig. 62
CYLINDER CASE SYSTEM
(P TYPE EXCEPT CY·No.220·) ……………………………………………………………………….. Fig. 63
SAFETYVALVE SYSTEM …………………………………………………………………………………. Fig. 64
CASE COVER SYSTEM (P TYPE) ……………………………………………………………………… Fig. 65
LIFT ARM SYSTEM ………………………………………………………………………………………….. Fig. 66
SLOW RETURN SHAFT SYSTEM ……………………………………………………………………… Fig. 67
LINK (POSITION),
LINK (DRAFT/S TYPE) SYSTEM …………………………………………………………………… Fig. 68
LINK (DRAFT) SYSTEM (S TYPE) …………………………………………………………………….. Fig. 69
LEVER (POSITION) SYSTEM (p TYPE) …………………………………………………………….. Fig. 70
LEVER (POSITION) SYSTEM (S TYPE)· …………………………………………………………. : ·• Fig. 71
LEVER (DEPTH/S TYPE),ROD (POSITION),
ROD (DRAFT/S TYPE) SYSTEM …………………………………………………………………….. Fig. 72
PIPING (SUC) SYSTEM (S TYPE) ……………………………………………………………………… Fig. 73
PIPING (MAIN) SYSTEM (P TYPE)(l/2)(2/2)· …………………………………………………….. Fig. 74
PIPING (DEL),STACK SYSTEM (S TYPE) …………………………………………………………. Fig. 75
PIPING (SUB) SYSTEM (P TYPE) ……………………………………………………………………… Fig. 76
STACK SYSTEM·· .. ·· .. ·· ………………………………………………………………………………………. Fig. 77
COVER (SHIELD),REAR HITCH,
3P LINK,LOWER LINK SYSTEM …………………………………………………………………… Fig. 78
LIFT ROD SYSTEM· …………………………………………………………………………………………. Fig. 79
18
BONNET SYSTEM···················· .. ······ …………………………………………………………………… Fig. 80
GRILLE SYSTEM .. ···························· …………………………………………………………………… Fig. 81
FRAME,DASH BOARD SYSTEM
(EXCEPT CY TYPE)······················ .. ························· …………………………………………… Fig. 82
FRAME,COVER (DASH) SYSTEM (CY TYPE) ……………………………………………………. Fig. 83
FAN COVER SYSTEM··············· .. ····································· .. ························· … · …………… Fig. 84
FENDER,BRACKET (SEAT) SYSTEM············ …………………………………………………….. Fig. 85
LEVER GUIDE,LEVER STOPPER SYSTEM …………………………………………… ·············Fig. 86
BACK MIRROR (EXCEPT CY TYPE),
FLOOR (S TYPE EXCEPT CY) SYSTEM ………………………………………………………… Fig. 87
FRONT MOUNT,REAR MOUNT SYSTEM
(SCYTYPE)······················································································· ……………………… Fig. 88
FRONT MOUNT,REAR MOUNT SYSTEM
(PCYTYPE)······································· ………………………………………………………………… Fig. 89
FRONT MOUNT (S TYPE EXCEPT CY),
REAR MOUNT (P TYPE EXCEPT CY) SYSTEM·· …………………………………………… Fig. 90
FRONT MOUNT (P TYPE EXCEPT CY),
REAR MOUNT (S TYPE EXCEPT CY) SYSTEM …………………………………………….. Fig. 91
FLOOR SYSTEM (SCY TYPE)········ …………………………………………………………………….. Fig. 92
FLOOR SYSTEM (P TYPE EXCEPT CY) ……………………………………………………………. Fig. 93
FLOOR SYSTEM (PCY TYPE) …………………………………………………………………………… Fig. 94
BATTERY SYSTEM···························· ………………………………………………………………….. Fig. 95
HEAD LIGHT SYSTEM······ ……………………………………………………………………………….. Fig. 96
LAMP SYSTEM························ ……………………………………………………………………………. Fig. 97
PANEL SYSTEM························ .. ···· ………………. ; ………………………………………………….. Fig. 98
SWITCH SYSTEM (S TYPE EXCEPT CY) .. ····· ……………………………………………………. Fig. 99
SWITCH SYSTEM (SCY TYPE)········ .. ······ .. ················ …………………………………………… Fig.100
SOCKET (7P) SYSTEM··············· .. ···· .. ··········· … · ……………………………………………………. Fig.101
SWITCH SYSTEM (P TYPE EXCEPT CY) ………………………………………………………….. Fig.102
SWITCH SYSTEM (PCY TYPE)································· ……………………………………………. Fig.103
HARNESS SYSTEM (S TYPE EXCEPT CY) ……………………………………………………….. Fig.104
HARNESS SYSTEM (SCYTYPE)······ .. ······················· .. ················································· Fig.105
ELC.SYSTEM (CY TYPE)(l/3)·(3/3)···· .. ·················································· …. · …………….. , Fig.106
HARNESS SYSTEM (P TYPE EXCEPT CY) .. ········· ……………………………………………… Fig.107
HARNESS SYSTEM (PCY TYPE)·················································································· Fig.108
SWITCH (PTO) SYSTEM································································································ Fig.109
MIRROR,FRAME SYSTEM ( CY TYPE)· ··· · ·· · · ·· ······ ·· · ··· ·· · · ·· ·· · · · ·· ······ ·· ·· · · · · · · · · · · · · ·· ·· · ·· · · ·· ···· Fig.110
ROPS (OECD) SYSTEM (EXCEPT CYTYPE)······························································ Fig.111
ROOF SYSTEM (SCYTYPE)··························································································Fig.112
ROOF SYSTEM (PCY TYPE)··························································································Fig.113
GLASS (FRONT) SYSTEM (SCYTYPE)········································································Fig.ll4
GLASS (FRONT) SYSTEM (PCY TYPE)········································································Fig. ll5
SEAL SYSTEM (CY TYPE)····························································································· Fig.116
DOOR SYSTEM (CY TYPE)·····························································–····························· Fig.117
LOCK (DOOR) SYSTEM (CY TYPE)·············································································· Fig.118
GLASS (SIDE) SYSTEM (CY TYPE)·············································································· Fig.119
GLASS (REAR) SYSTEM (CY TYPE)·············································································Fig.l20
INTERIOR SYSTEM (CYTYPE)···················································································· Fig.121
AIR CONDITIONER (ENGINE) SYSTEM
(CY TYPE)(l/3)·(3/3)···································································································· Fig.122
AIR CONDITIONER (CABIN) SYSTEM
(CY TYPE)(l/3)-(3/3)···································································································· Fig.123
ORNAMENT·····················································································································Fig.124
LABEL (CONTROL),LABEL (CE)·················································································· Fig.125
LABEL (ENGLISH) (No.l-191)·······················································································Fig.l26
LABEL (FRENCH) (No. l-191)······························ ·························································· Fig.127
LABEL (GERMAN) (No.1·191)···············’········································································Fig.128
LABEL (PORTUGUESE) (No.1-191)·············································································· Fig.129
LABEL (No.192-)··············································································································Fig.l30
TOOLS······························································································································ Fig.131
OPTIONAL PARTS
MID PTO SET (OPTION)································································································Fig.l32
REAR WHEEL SYSTEM (OPTIONl···············································································Fig.133
REAR WHEEL (TURF) SYSTEM (1) (OPTION)···········································–·············· Fig.134
19
20
REAR WHEEL (TURF) SYSTEM (2) (OPTION) ………………………………………………….. Fig.135
FRONT WHEEL SYSTEM (OPTION)············································································Fig.136
FRONT WHEEL (TURF) SYSTEM (1)
(OPTION)· ···································································································· …………….. Fig.137
FRONT WHEEL (TURF) SYSTEM (2)
(OPTION)······················································································································Fig.138
TRAILERHITCH (FIX) SYSTEM (OPTION)································································Fig.139
TRAILER (SWING DRAW BAR) SYSTEM
(OPTION)······················································································································Fig.l40
TRAILER HITCH SYSTEM (OPTION)·········································································· Fig.141
CREVICE (DRAW BAR) SYSTEM (OPTION) .. ····························································· Fig.142
REAR HITCH (DRAFT) SYSTEM (S TYPE)
(OPTION)······················································································································Fig.l43
VALVE (REMOTE/D) SET (OPTION)······· …………………………………………………………… Fig.144
VALVE (REMOTE/DD) SET (OPTION)········································································· Fig.145
SUB STEP SYSTEM (EXCEPT CY TYPE)
(OPTION)······················································· .. ····························· ………………………….. Fig.146
SWITCH (PTO) SYSTEM (OPTION)··············································································Fig.147
COMPONENT PARTS
COMPONEN’!’ P ARTS
FOR K200·073·000·10 ON Fig.76··············································································· Fig.148
COMPONENT PARTS
FOR K211·009·000·10 ON Fig.60·63·········································································· Fig.149
COMPONENT PARTS
FOR K256·001 ·000·00 ON Fig.54··············································································· Fig.150
COMPONEN’!’ PARTS
FOR K275·0ül·000·00 ON Fig.76·······……………………………………………… Fig.151
COMPONENT PARTS
FOR 1564·527·300·30 ON Fig. 79················································································ Fig.152
COMPONENT PARTS
FOR 1594·518·200·00 ON Fig.75··……………………………………………………… Fig.153
COMPONENT PARTS
FOR 1646·217·310·00 ON Fig. 13 …………………………………………………………………….. Fig.154
COMPONENT P ARTS
FOR 1646·407 ·670·00 ON Fig.53, 54 ……. Fig.155
COMPONENT P ARTS
FOR 1656·407·200·00 ON Fig. 53, 54· · .. Fig.156
COMPONENT PARTS
FOR 1656·658·400·00 ON Fig.106· ……………… · · .. · ……… · · · · · … · · · · · ……. · …. · ………………. Fig.157
COMPONENT PARTS
FOR 1696·209·210·00, 10 ON Fig.19,20· …. · · · · · ….. · · · · …. · · · .. · .. · …… · · · … · · .. · · …. · .. · ……… · · · Fig.158
COMPONENT PARTS
FOR 1704·782· 510·00, 10 ON Fig.123 ……………. · ……………….. · ……………………………. · Fig.159
COMPONENT PARTS
FOR 1 711 ·658· 300·00 ON Fig.98 …………………. · · .. · · .. · · · · ….. · · … · · · · … · · … · .. ·· …………. · · … · Fig.160
WIRING DIAGRAM (ROPS) (1)
WIRING DIAGRAM (ROPS) (2)
WIRING DIAGRAM (CABIN) (1)
WIRING DIAGRAM (CABIN) (2)
WIRING DIAGRAM (PS) (1)
WIRING DIAGRAM (PS) (2)
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S.V