Hyundai R55W-7A Wheel Excavator Service Manual
TABLE OF CONTENTS:
Hyundai R55W-7A Wheel Excavator Service Manual
WHEEL EXCAVATOR R55W-7A |
FOREWORD | |||
CONTENTS | |||
SECTION 1 | |||
GENERAL | |||
Group 1 | Safety Hints | ||
Group 2 | Specifications | ||
SECTION 2 | |||
STRUCTURE AND FUNCTION | |||
Group 1 | Pump Device | ||
Group 2 | Main Control Valve | ||
Group 3 | Swing Device | ||
Group 4 | Travel Motor | ||
Group 5 | RCV Lever | ||
Group 6 | RCV Pedal | ||
Group 7 | Brake Pedal(Valve) | ||
Group 8 | Gear box | ||
Group 9 | Steering Valve | ||
Group 10 | Axle | ||
SECTION 3 | |||
HYDRAULIC SYSTEM | |||
Group 1 | Hydraulic Circuit | ||
Group 2 | Main Circuit | ||
Group 3 | Pilot Circuit | ||
Group 4 | Single Operation | ||
Group 5 | Combined Operation | ||
SECTION 4 | |||
ELECTRICAL SYSTEM | |||
Group 1 | Component Location | ||
Group 2 | Monitoring System | ||
Group 3 | Electrical Circuit | ||
Group 4 | Electrical Component Specification | ||
Group 5 | Connectors | ||
SECTION 5 | |||
TROUBLESHOOTING | |||
Group 1 | Before Troubleshooting | ||
Group 2 | Hydraulic and Mechanical System | ||
Group 3 | Electrical System | ||
SECTION 6 | |||
MAINTENANCE STANDARD | |||
Group 1 | Operating Performance Test | ||
Group 2 | Major Components | ||
SECTION 7 | |||
DISASSEMBLY AND ASSEMBLY | |||
Group 1 | Precaution | ||
Group 2 | Tightening Torque | ||
Group 3 | Pump Device | ||
Group 4 | Main Control Valve | ||
Group 5 | Swing Device | ||
Group 6 | Travel Device | ||
Group 7 | Gear box | ||
Group 8 | Steering Valve | ||
Group 9 | Front Axle | ||
Group 10 | Rear Axle | ||
Group 11 | RCV Lever | ||
Group 12 | Turning joint | ||
Group 13 | Boom, Arm, Bucket Cylinder | ||
Group 14 | Work Equipment | ||
SECTION 8 | |||
COMPONENT MOUNTING TORQUE | |||
Group 1 | Introduction Guide | ||
Group 2 | Engine System | ||
Group 3 | Electric System | ||
Group 4 | Hydraulic System | ||
Group 5 | Undercarriage | ||
Group 6 | Structure | ||
Group 7 | Work Equipment | ||
APPENDIX | |||
I |
DESCRIPTION:
1. STRUCTURE
This service manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This service manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following sections.
SECTION 1 GENERAL:
This section explains the safety hints and gives the specification of the machine and major components.
SECTION 2 STRUCTURE AND FUNCTION:
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting.
SECTION 3 HYDRAULIC SYSTEM:
This section explains the hydraulic circuit, single and combined operation.
SECTION 4 ELECTRICAL SYSTEM:
This section explains the electrical circuit, monitoring system and each component. It serves not only to give an understanding electrical system, but also serves as reference material for trouble
shooting.
SECTION 5 MECHATRONICS SYSTEM:
This section explains the computer aided power optimization system and each component.
SECTION 6 TROUBLESHOOTING:
This section explains the troubleshooting charts correlating problems to causes.
SECTION 7 MAINTENANCE STANDARD:
This section gives the judgement standards when inspecting disassembled parts.
SECTION 8 DISASSEMBLY AND ASSEMBLY:
- This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations.
- The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact your HYUNDAI distributor for the latest information.
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