Hyster Spacesaver S40XM S45XM S50XM S55XM S60XM S65XM (D187) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster Spacesaver S40XM S45XM S50XM S55XM S60XM S65XM (D187) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster Spacesaver S40XM S45XM S50XM S55XM S60XM S65XM (D187) Parts Manual – PDF DOWNLOAD
toc......................................................... 1 1 FRAME................................................. 25 FRAME AND FLOORPLATES (Figure 1-1).................. 28 HOOD (Figure 1-2)................................... 30 COUNTERWEIGHT (Figure 1-3).......................... 34 SEAT (Figure 1-4)................................... 36 SEAT (Figure 1-5)................................... 40 SEAT (Figure 1-6)................................... 42 LABELS (Figure 1-7)................................. 44 LOAD BACKREST EXTENSION (Figure 1-8)................ 47 FORKS (Figure 1-9).................................. 50 FORKS (Figure 1-10)................................. 52 2 ENGINES............................................... 53 ENGINE MOUNT (Figure 2-1)........................... 58 ENGINE MOUNT (Figure 2-2)........................... 60 ENGINE MOUNT (Figure 2-3)........................... 62 EXHAUST (Figure 2-4)................................ 64 EXHAUST (Figure 2-5)................................ 66 EXHAUST LPG (Figure 2-6)............................ 68 EXHAUST GAS AND LPG (Figure 2-7).................... 70 EXHAUST GAS AND LPG (Figure 2-8).................... 72 CYLINDER BLOCK (Figure 2-9)......................... 74 CYLINDER HEAD (Figure 2-10)......................... 76 CRANKSHAFT AND PISTON (Figure 2-11)................. 78 CAMSHAFT AND VALVES (Figure 2-12)................... 80 TIMING GEAR COVER AND OIL PAN (Figure 2-13)......... 82 OIL PUMP AND FILTER (Figure 2-14)................... 84 CYLINDER BLOCK (Figure 2-15)........................ 86 CYLINDER HEAD (Figure 2-16)......................... 88 CRANKSHAFT AND PISTONS (Figure 2-17)................ 90 CAMSHAFT AND VALVES (Figure 2-18)................... 92 TIMING GEAR COVER AND OIL PAN (Figure 2-19)......... 94 OIL PUMP AND FILTER (Figure 2-20)................... 96 MANIFOLD (Figure 2-21).............................. 98 MANIFOLD (Figure 2-22)..............................100 MANIFOLDS (Figure 2-23).............................102 COOLING (Figure 2-24)...............................104 COOLING (Figure 2-25)...............................108 COOLING (Figure 2-26)...............................110 RADIATOR AND HOSES (Figure 2-27)....................112 EMISSION CONTROLS (Figure 2-28).....................116 EMISSION CONTROLS GASOLINE (Figure 2-29)............118 EMISSION CONTROL SYSTEM (Figure 2-30)...............120 ELECTRICAL (Figure 2-31)............................122 FUEL (Figure 2-32)..................................124 FUEL (Figure 2-33)..................................126 ENGINE FUEL SYSTEM (Figure 2-34)....................128 FLYWHEEL AND TORQUE CONVERTER (Figure 2-35).........130 FLYWHEEL AND TORQUE CONVERTER (Figure 2-36).........132 FLYWHEEL AND TORQUE CONVERTER (Figure 2-37).........134 FLYWHEEL AND TORQUE CONVERTER (Figure 2-38).........136 FLYWHEEL AND TORQUE CONVERTER (Figure 2-39).........138 ENGINE ASSEMBLY (Figure 2-40).......................140 ENGINE ASSEMBLY (Figure 2-41).......................144 CRANKSHAFT AND PISTON (Figure 2-42).................148 CRANKSHAFT AND PISTON (Figure 2-43).................152 CRANKSHAFT AND PISTON (Figure 2-44).................154 CRANKSHAFT AND PISTONS (Figure 2-45)................156 CYLINDER HEAD (Figure 2-46).........................158 CYLINDER HEAD (Figure 2-47).........................162 CYLINDER HEAD (Figure 2-48).........................164 ELECTRICAL (Figure 2-49)............................168 ELECTRICAL (Figure 2-50)............................170 ELECTRICAL (Figure 2-51)............................172 COOLING (Figure 2-52)...............................174 COOLING (Figure 2-53)...............................178 COOLING (Figure 2-54)...............................182 CAMSHAFT AND OIL PAN (Figure 2-55)..................184 CAMSHAFT AND OIL PAN (Figure 2-56)..................188 CAMSHAFT AND OIL PAN (Figure 2-57)..................190 CAMSHAFT AND OIL PAN (Figure 2-58)..................194 3 FUEL SYSTEM...........................................197 LPG TANK (Figure 3-1)...............................202 LPG TANK AND MOUNTING (Figure 3-2)..................204 FUEL SYSTEM (Figure 3-3)............................206 FUEL SYSTEM (Figure 3-4)............................210 FUEL SYSTEM (Figure 3-5)............................212 FUEL REGULATION SYSTEM (Figure 3-6).................216 FUEL SYSTEM (Figure 3-7)............................218 FUEL SYSTEM (Figure 3-8)............................222 FUEL TANK (Figure 3-9)..............................226 GOVERNOR (Figure 3-10)..............................228 GOVERNOR (Figure 3-11)..............................230 CARBURETOR (Figure 3-12)............................232 CARBURETOR (Figure 3-13)............................234 CARBURETOR (Figure 3-14)............................236 CARBURETOR (Figure 3-15)............................238 CARBURETOR (Figure 3-16)............................240 REGULATOR (Figure 3-17).............................242 REGULATOR (Figure 3-18).............................244 SOLENOID (Figure 3-19)..............................246 THROTTLE LINKAGE (Figure 3-20)......................248 THROTTLE LINKAGE (Figure 3-21)......................250 AIR FILTER (Figure 3-22)............................252 AIR FILTER (Figure 3-23)............................254 AIR FILTER (Figure 3-24)............................256 AIR FILTER (Figure 3-25)............................258 AIR FILTER (Figure 3-26)............................260 AIR CLEANER (Figure 3-27)...........................262 AIR CLEANER AND CRANKCASE BREATHER (Figure 3-28)....264 AIR FILTER AND BREATHER (Figure 3-29)...............266 FUEL SYSTEM (Figure 3-30)...........................268 FUEL SYSTEM (Figure 3-31)...........................272 ENGINE FUEL SYSTEM (Figure 3-32)....................275 FUEL SYSTEM (Figure 3-33)...........................276 FUEL SYSTEM (Figure 3-34)...........................280 FUEL SYSTEM (Figure 3-35)...........................284 FUEL SYSTEM (Figure 3-36)...........................288 FUEL SYSTEM (Figure 3-37)...........................292 ENGINE FUEL SYSTEM (Figure 3-38)....................296 CARBURETOR (Figure 3-39)............................298 CARBURETOR (Figure 3-40)............................300 CARBURETOR (Figure 3-41)............................302 GOVERNOR (Figure 3-42)..............................304 THROTTLE BODY INJECTION (Figure 3-43)...............306 THROTTLE BODY AND LPG MIXER (Figure 3-44)...........308 THROTTLE BODY INJECTION (Figure 3-45)...............310 FILTER AND LOCK-OFF VALVE (Figure 3-46).............312 FUEL FILTERING AND LOCK-OFF SYSTEM (Figure 3-47)....314 LPG CONVERTER (Figure 3-48).........................316 LPG CONVERTER (Figure 3-49).........................318 LPG REGULATOR (Figure 3-50).........................320 THROTTLE LINKAGE (Figure 3-51)......................322 THROTTLE LINKAGE (Figure 3-52)......................324 PEDAL LINKAGE (Figure 3-53).........................326 MONOTROL PEDAL (Figure 3-54)........................328 IDLE-UP MODULE (Figure 3-55)........................330 4 ELECTRICAL SYSTEM.....................................333 ELECTRICAL SYSTEM (Figure 4-1)......................338 ELECTRICAL SYSTEM (Figure 4-2)......................342 ELECTRICAL SYSTEM (Figure 4-3)......................344 ELECTRICAL SYSTEM (Figure 4-4)......................350 ELECTRICAL SYSTEM (Figure 4-5)......................354 WIRE HARNESS (Figure 4-6)...........................358 WIRE HARNESS (Figure 4-7)...........................360 WIRE HARNESS (Figure 4-8)...........................362 WIRE HARNESS (Figure 4-9)...........................364 WIRE HARNESS (Figure 4-10)..........................366 WIRE HARNESS (Figure 4-11)..........................368 WIRE HARNESS (Figure 4-12)..........................370 WIRE HARNESS (Figure 4-13)..........................372 WIRE HARNESS (Figure 4-14)..........................374 WIRE HARNESS (Figure 4-15)..........................376 WIRE HARNESS (Figure 4-16)..........................378 WIRE HARNESS (Figure 4-17)..........................380 WIRE HARNESS (Figure 4-18)..........................382 WIRE HARNESS (Figure 4-19)..........................384 WIRE HARNESS (Figure 4-20)..........................386 WIRE HARNESS (Figure 4-21)..........................388 WIRE HARNESS (Figure 4-22)..........................391 WIRE HARNESS (Figure 4-23)..........................392 WIRE HARNESS (Figure 4-24)..........................394 WIRE HARNESS (Figure 4-25)..........................396 ELECTRICAL SYSTEM (Figure 4-26).....................398 ELECTRICAL SYSTEM (Figure 4-27).....................402 ELECTRICAL SYSTEM (Figure 4-28).....................408 ELECTRICAL SYSTEM (Figure 4-29).....................412 ELECTRICAL SYSTEM (Figure 4-30).....................416 ELECTRICAL SYSTEM (Figure 4-31).....................418 ELCTRICAL SYSTEM (Figure 4-32)......................420 WIRE HARNESS (Figure 4-33)..........................422 WIRE HARNESS (Figure 4-34)..........................426 WIRE HARNESS (Figure 4-35)..........................430 WIRE HARNESS (Figure 4-36)..........................432 WIRE HARNESS (Figure 4-37)..........................436 WIRE HARNESS (Figure 4-38)..........................438 WIRE HARNESS (Figure 4-39)..........................442 WIRE HARNESS (Figure 4-40)..........................446 WIRE HARNESS (Figure 4-41)..........................448 WIRE HARNESS (Figure 4-42)..........................452 WIRE HARNESS (Figure 4-43)..........................456 WIRE HARNESS (Figure 4-44)..........................458 WIRE HARNESS (Figure 4-45)..........................460 DISTRIBUTOR (Figure 4-46)...........................462 DISTRIBUTOR (Figure 4-47)...........................464 DISTRIBUTOR (Figure 4-48)...........................466 ALTERNATOR (Figure 4-49)............................468 ALTERNATOR (Figure 4-50)............................470 ALTERNATOR (Figure 4-51)............................472 ALTERNATOR MOUNT (Figure 4-52)......................474 ALTERNATOR MOUNTING (Figure 4-53)...................476 ALTERNATOR (Figure 4-54)............................478 ALTERNATOR (Figure 4-55)............................480 STARTER (Figure 4-56)...............................482 STARTER (Figure 4-57)...............................484 STARTER (Figure 4-58)...............................486 INSTRUMENT PANEL AND DASH (Figure 4-59).............488 INSTRUMENT CLUSTER (Figure 4-60)....................490 INSTRUMENT CLUSTER (Figure 4-61)....................492 5 TRANSMISSION..........................................495 TRANSMISSION (Figure 5-1)...........................498 TRANSMISSION (Figure 5-2)...........................502 TRANSMISSION (Figure 5-3)...........................504 TRANSMISSION (Figure 5-4)...........................508 TRANSMISSION (Figure 5-5)...........................510 TRANSMISSION (Figure 5-6)...........................513 INPUT AND COUNTER CLUTCH (Figure 5-7)...............514 INPUT AND COUNTER CLUTCH (Figure 5-8)...............516 INPUT AND COUNTER CLUTCH (Figure 5-9)...............518 INPUT AND COUNTER CLUTCH (Figure 5-10)..............520 CONTROL VALVE (Figure 5-11).........................522 CONTROL VALVE (Figure 5-12).........................526 CONTROL VALVE (Figure 5-13).........................530 MANIFOLD VALVE (Figure 5-14)........................533 DIFFERENTIAL (Figure 5-15)..........................534 DIFFERENTIAL (Figure 5-16)..........................538 PUMP DRIVE (Figure 5-17)............................540 PUMP DRIVE (Figure 5-18)............................542 DRIVE AXLE (Figure 5-19)............................544 TRANSMISSION COOLING (Figure 5-20)..................546 6 STEERING SYSTEM.......................................549 STEERING POD (Figure 6-1)...........................552 SHIFT LEVER (Figure 6-2)............................554 STEERING AXLE (Figure 6-3)..........................556 STEERING AXLE (Figure 6-4)..........................560 STEERING CONTROL UNIT (Figure 6-5)..................562 STEERING CONTROL UNIT (Figure 6-6)..................564 STEERING CYLINDER (Figure 6-7)......................566 7 BRAKE SYSTEM..........................................569 BRAKE PEDAL LINKAGE (Figure 7-1)....................572 BRAKE (Figure 7-2)..................................574 BRAKE LINES (Figure 7-3)............................576 BRAKE LINES (Figure 7-4)............................578 PARK BRAKE (Figure 7-5).............................580 MASTER CYLINDER (Figure 7-6)........................582 8 HYDRAULIC SYSTEM......................................585 HYDRAULIC SYSTEM (Figure 8-1).......................588 HYDRAULIC PUMP (Figure 8-2).........................592 HYDRAULIC PUMP (Figure 8-3).........................594 HYDRAULIC PUMP (Figure 8-4).........................596 FLOW VALVE (Figure 8-5).............................598 MAST INSTALLATION (Figure 8-6)......................600 MAST INSTALLATION (Figure 8-7)......................602 TILT CYLINDER AND ATTACHING PARTS (Figure 8-8)......604 VALVE ATTACHING PARTS (Figure 8-9)..................606 CONTROL VALVE (Figure 8-10).........................610 VALVE ATTACHING PARTS (Figure 8-11).................614 CONTROL VALVE (Figure 8-12).........................618 9 MAST-TWO STAGE LIMITED FREE-LIFT......................621 OUTER MAST (Figure 9-1).............................624 INNER MAST (Figure 9-2).............................626 LIFT (Figure 9-3)...................................628 CYLINDER (Figure 9-4)...............................632 CYLINDER (Figure 9-5)...............................634 CYLINDER (Figure 9-6)...............................637 CARRIAGE (Figure 9-7)...............................640 HEADER HOSE (Figure 9-8)............................642 10 MAST-TWO STAGE FULL FREE-LIFT........................645 OUTER MAST (Figure 10-1)............................648 INNER MAST (Figure 10-2)............................650 MAIN LIFT (Figure 10-3).............................652 FREE-LIFT (Figure 10-4).............................654 MAIN CYLINDER (Figure 10-5).........................658 MAIN CYLINDER (Figure 10-6).........................660 FREE-LIFT CYLINDER (Figure 10-7)....................662 FREE-LIFT CYLINDER (Figure 10-8)....................665 CARRIAGE (Figure 10-9)..............................668 HEADER HOSE (Figure 10-10)..........................670 11 MAST-THREE STAGE FULL FREE-LIFT......................673 OUTER MAST (Figure 11-1)............................676 INTERMEDIATE MAST (Figure 11-2).....................678 INNER MAST (Figure 11-3)............................680 MAIN LIFT (Figure 11-4).............................682 FREE LIFT (Figure 11-5).............................686 FREE LIFT (Figure 11-6).............................690 MAIN CYLINDER (Figure 11-7).........................694 FREE-LIFT CYLINDER (Figure 11-8)....................698 FREE-LIFT CYLINDER (Figure 11-9)....................701 CARRIAGE (Figure 11-10).............................704 HEADER HOSE (Figure 11-11)..........................706 12 MAST-FOUR STAGE FULL FREE-LIFT.......................709 OUTER MAST (Figure 12-1)............................712 INTERMEDIATE 1 MAST (Figure 12-2)...................714 INTERMEDIATE 2 MAST (Figure 12-3)...................716 INNER MAST (Figure 12-4)............................718 MAIN LIFT (Figure 12-5).............................720 FREE-LIFT (Figure 12-6).............................722 MAIN CYLINDER (Figure 12-7).........................724 MAIN CYLINDER (Figure 12-8).........................726 FREE-LIFT CYLINDER (Figure 12-9)....................728 CARRIAGE (Figure 12-10).............................730 HEADER HOSE (Figure 12-11)..........................732 HEADER HOSE (Figure 12-12)..........................736 13 OPTIONS..............................................739 LIFT EYE (Figure 13-1)..............................742 FENDERS (Figure 13-2)...............................744 SIDE-SHIFT CARRIAGE (Figure 13-3)...................746 SIDE-SHIFT CYLINDER (Figure 13-4)...................749 INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-5)..........752 INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-6)..........754 INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-7)..........756 INTEGRAL SIDE-SHIFT CYLINDER (Figure 13-8)..........758 INTEGRAL SIDE-SHIFT (Figure 13-9)...................760 INTEGRAL SIDE-SHIFT (Figure 13-10)..................761 INTEGRAL SIDE-SHIFT (Figure 13-11)..................762 AUXILARY TUBE EXTENSION KIT (Figure 13-12)..........764 AUXILARY TUBE EXTENSION KIT (Figure 13-13)..........766 AUXILARY TUBE EXTENSION KIT (Figure 13-14)..........770 AUXILIARY TUBES (Figure 13-15)......................772 AUXILIARY TUBES (Figure 13-16)......................774 TIRE AND WHEEL (Figure 13-17).......................776 TIRE AND WHEEL (Figure 13-18).......................778 POWERTRAIN PROTECTION SYSTEM (Figure 13-19).........780 STROBE LIGHT (Figure 13-20).........................782 DRIVE AND REAR LIGHT (Figure 13-21).................784 LIGHTS (Figure 13-22)...............................786 LIGHTS (Figure 13-23)...............................788 MIRROR (Figure 13-24)...............................790 FIRE EXTINGUISHER (Figure 13-25)....................792 ACCUMULATOR (Figure 13-26)..........................794 AUDIBLE ALARMS (Figure 13-27).......................796
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