Hyster SPACESAVER S25-35XM; S40XMS (D010) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster SPACESAVER S25-35XM; S40XMS (D010) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster SPACESAVER S25-35XM; S40XMS (D010) Parts Manual – PDF DOWNLOAD
Frame................................................................................... 17 FRAME AND FLOORPLATE................................................................ 20 OVERHEAD GUARD...................................................................... 23 ENGINE COVER........................................................................ 24 SEAT FULL SUSPENSION - SHEET 1 OF 2 ................................................ 26 SEAT FULL SUSPENSION - SHEET 2 OF 2 ................................................ 30 SEAT NON-SUSPENSION................................................................. 32 SEMI-SUSPENSION SEAT EUROPE......................................................... 34 LABELS.............................................................................. 36 COUNTERWEIGHT....................................................................... 40 FORKS............................................................................... 42 LOAD BACKREST EXTENSION............................................................. 44 ENGINES................................................................................. 47 CYLINDER HEAD AND COVER GASOLINE AND LPG............................................ 50 CYLINDER BLOCK GASOLINE AND LPG..................................................... 52 TIMING COVER AND OIL PAN GASOLINE AND LPG........................................... 54 CRANKSHAFT AND PISTON GASOLINE AND LPG.............................................. 56 CAMSHAFT AND VALVES GASOLINE AND LPG................................................ 58 INTAKE AND EXHAUST MANIFOLD GASOLINE AND LPG........................................ 60 ELECTRICAL SYSTEM GASOLINE AND LPG.................................................. 62 ELCTRICAL SYSTEM EPA COMPLIANT - LPG (S/N D010H03045B →) ......................... 64 OIL PUMP AND FILTER GASOLINE AND LPG................................................ 66 COOLING SYSTEM...................................................................... 68 FUEL SYSTEM LPG ENGINE - LOW EMISSIONS ............................................. 70 ENGINE FUEL SYSTEM LPG - EPA COMPLIANT (S/N D010H03045B →) ....................... 72 FUEL SYSTEM GASOLINE ENGINE......................................................... 74 RADIATOR AND HOSES GASOLINE AND LPG................................................. 76 ENGINE MOUNT GASOLINE AND LPG....................................................... 78 EXHAUST GASOLINE AND LPG - WITHOUT LOW EMISSIONS ................................... 80 EXHAUST WITH LOW EMISSIONS.......................................................... 82 EXHAUST TYPE GS AND LPS............................................................. 84 FUEL SYSTEM............................................................................. 87 THROTTLE ASSEMBLY................................................................... 90 MONOTROL PEDAL...................................................................... 92 THROTTLE LINKAGE GASOLINE........................................................... 94 THROTTLE LINKAGE LPG................................................................ 96 CARBURETOR GASOLINE................................................................. 98 GOVERNOR GASOLINE AND LPG...........................................................100 AIR INTAKE AND FILTER GASOLINE......................................................102 AIR INTAKE AND FILTER LPG...........................................................104 TANK LPG............................................................................106 FUEL SYSTEM OPEN AND CLOSED LOOP....................................................108 FUEL SYSTEM LPG - EPA COMPLIANT (S/N D010H03045B →) ..............................112 CARBURETOR LPG 2.0L OPEN LOOP.......................................................116 REGULATOR OPEN LOOP.................................................................118 CARBURETOR LPG CLOSED LOOP..........................................................120 REGULATOR CLOSED LOOP...............................................................122 FUEL TANK AND LINES GASOLINE........................................................124 ELECTRICAL SYSTEM.......................................................................127 ELECTRICAL SYSTEM FRAME - GASOLINE AND LPG .........................................130 ENGINE ELECTRICAL SYSTEM FRAME - TYPE GS AND LPS ...................................134 TAIL LIGHT..........................................................................136 LIGHTS, LED BACK-UP AND BRAKE.......................................................138 BATTERY GASOLINE AND LPG............................................................140 INSTRUMENT CLUSTER..................................................................142 INSTRUMENT CLUSTER..................................................................144 ELECTRICAL COWL.....................................................................146 WIRE HARNESS COWL...................................................................149 WIRE HARNESS INSTRUMENT PANEL.......................................................150 WIRE HARNESS CLUSTER POWER..........................................................151 WIRE HARNESS FORWARD AND REVERSE....................................................152 WIRE HARNESS MONOTROL PEDAL.........................................................153 WIRE HARNESS SEAT SWITCH............................................................154 WIRE HARNESS ENGINE - GASOLINE AND LPG .............................................155 WIRE HARNESS ENGINE - LPG WITH LOW EMISSIONS .......................................156 WIRE HARNESS ENGINE - TYPE GS AND LPS ..............................................158 WIRE HARNESS ENGINE - LPS WITH LOW EMISSIONS .......................................160 WIRE HARNESS TAIL LIGHT (→ S/N D010H03298B) .......................................162 WIRE HARNESS REAR LIGHTS (S/N D010H03299B →) ......................................164 ALTERNATOR GASOLINE AND LPG - STANDARD .............................................166 DISTRIBUTOR GASOLINE AND LPG........................................................168 STARTER GASOLINE AND LPG............................................................170 ALTERNATOR TYPE GS AND LPS..........................................................172 TRANSMISSION............................................................................175 TORQUE CONVERTER....................................................................178 GEAR PUMP...........................................................................180 SOLENOID VALVE......................................................................181 TRANSMISSION HOUSING................................................................184 TRANSMISSION GEARS..................................................................188 TRANSMISSION HYDRAULIC LINES........................................................190 HYDRAULIC CLUTCH....................................................................192 CONTROL VALVE.......................................................................194 DIFFERENTIAL........................................................................196 DRIVE AXLE..........................................................................198 END PLATE...........................................................................200 STEERING SYSTEM.........................................................................201 STEERING COLUMN.....................................................................204 SHIFT LEVER.........................................................................206 STEERING PUMP.......................................................................208 STEERING AXLE.......................................................................210 STEERING CYLINDER...................................................................212 BRAKE SYSTEM............................................................................213 BRAKE PEDAL LINKAGE.................................................................216 BRAKE LINES.........................................................................218 BRAKE ASSEMBLY......................................................................220 PARK BRAKE LEVER....................................................................223 BRAKE MASTER CYLINDER...............................................................225 HYDRAULIC SYSTEM........................................................................227 HYDRAULICS..........................................................................230 HYDRAULIC PUMP GASOLINE AND LPG.....................................................233 HYDRAULIC GEAR PUMP DRIVE...........................................................234 VALVE ATTACHING PARTS THREE FUNCTION................................................236 CONTROL VALVE THREE FUNCTION - SINGLE RELIEF .......................................240 VALVE ATTACHING PARTS FOUR FUNCTION.................................................244 CONTROL VALVE FOUR FUNCTION - SINGLE RELIEF ........................................246 MAST INSTALLATION...................................................................250 TILT CYLINDER.......................................................................252 Mast-Two Stage Limited Free-Lift........................................................255 OUTER MAST TWO STAGE LIMITED FREE-LIFT..............................................258 INNER MAST TWO STAGE LIMITED FREE-LIFT..............................................260 LIFT TWO STAGE LIMITED FREE-LIFT....................................................262 LIFT CYLINDER LEFT HAND - TWO STAGE LIMITED FREE-LIFT ..............................264 LIFT CYLINDER RIGHT HAND - TWO STAGE LIMITED FREE-LIFT .............................266 CARRIAGE TWO STAGE LIMITED FREE-LIFT................................................268 HEADER HOSE TWO STAGE LIMITED FREE-LIFT.............................................270 Mast-Two Stage Full Free-Lift...........................................................273 OUTER MAST TWO STAGE FULL FREE-LIFT.................................................276 INNER MAST TWO STAGE FULL FREE-LIFT.................................................278 MAIN LIFT TWO STAGE FULL FREE-LIFT..................................................280 FREE-LIFT TWO STAGE FULL FREE-LIFT..................................................282 MAIN CYLINDER LEFT HAND - TWO STAGE FULL FREE-LIFT (→ S/N A558L03214) ............286 MAIN CYLINDER LEFT HAND - TWO STAGE FULL FREE-LIFT (S/N A558L03215 →) ............288 MAIN CYLINDER RIGHT HAND - TWO STAGE FULL FREE-LIFT (→ S/N A558L03214) ...........290 MAIN CYLINDER RIGHT HAND - TWO STAGE FULL FREE-LIFT (S/N A558L03215 →) ...........292 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT.........................................294 CARRIAGE TWO STAGE FULL FREE-LIFT...................................................296 HEADER HOSE TWO STAGE FULL FREE-LIFT................................................298 Mast-Three Stage Full Free-Lift.........................................................301 OUTER MAST THREE STAGE FULL FREE-LIFT...............................................304 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT........................................306 INNER MAST THREE STAGE FULL FREE-LIFT...............................................308 MAIN LIFT THREE STAGE FULL FREE-LIFT................................................310 FREE LIFT THREE STAGE FULL FREE-LIFT................................................314 MAIN CYLINDER LEFT HAND - THREE STAGE FULL FREE-LIFT ...............................316 MAIN CYLINDER RIGHT HAND - THREE STAGE FULL FREE-LIFT ..............................318 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT.......................................320 CARRIAGE THREE STAGE FULL FREE-LIFT.................................................322 HEADER HOSE THREE STAGE FULL FREE-LIFT..............................................324 OPTIONS.................................................................................327 SIDE-SHIFT CARRIAGE.................................................................330 SIDE-SHIFT CYLINDER.................................................................332 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT............................334 INTEGRAL SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT.....................336 INTEGRAL SIDE-SHIFT CYLINDER........................................................338 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE LIMITED FREE-LIFT.....................339 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FREE-LIFT..............340 AUXILIARY TUBES TWO STAGE LIMITED FREE-LIFT - THREE FUNCTION GROUP .................342 AUXILIARY TUBES TWO STAGE AND THREE STAGE FULL FREE-LIFT - THREE FUNCTION GROUP ....344 AUXILIARY TUBES TWO AND THREE STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP ...........346 DRIVE TIRE AND WHEEL................................................................348 STEER TIRE AND WHEEL 15 X 5 X 11.25.................................................349 DRIVE LIGHTS AND REAR LIGHTS........................................................350 BACK-UP ALARM.......................................................................352 FIELD CONVERSION KITS...................................................................353 HYDRAULIC CONTROL CONVERSIONS.......................................................356 MISCELLANEOUS CONVERSION KITS.......................................................356 AUDIBLE ALARM CONVERSION KITS.......................................................356 LIGHT CONVERSION KITS...............................................................356 AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT............................357 AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT.....................357 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT.............................358 HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT................................359 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT..............................360 NUMERICAL INDEX.........................................................................361
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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