Hyster Riders B60ZAC (B230) W80ZAC (C233) Parts Manual – PDF DOWNLOAD
TABLE OF CONTENTS:
Hyster Riders B60ZAC (B230) W80ZAC (C233) Parts Manual – PDF DOWNLOAD
FRAME/DRIVE UNIT........................................................................................ 13 DECAL AND PLATE LOCATION............................................................................ 16 COVERS.............................................................................................. 18 BATTERY DISCONNECT.................................................................................. 20 BATTERY SPACER...................................................................................... 22 BATTERY RETENTION................................................................................... 24 BATTERY RETENTION GALVANIZED - B233 ................................................................ 25 DRIVE UNIT ASSEMBLY B230............................................................................ 28 DRIVE UNIT ASSEMBLY B233............................................................................ 30 POWER STEER MOTOR AND GEARS OPTION.................................................................. 32 MASTER DRIVE UNIT B230 - MANUAL STEERING ........................................................... 34 MASTER DRIVE UNIT B233 - MANUAL STEERING (→ 6/2008) .............................................. 38 MASTER DRIVE UNIT B233 (6/2008 →) ................................................................. 42 MASTER DRIVE UNIT B230 - POWER ASSIST STEERING ..................................................... 46 MASTER DRIVE UNIT B233 - POWER ASSIST STEERING ..................................................... 50 TRACTION MOTOR B230................................................................................. 54 TRACTION MOTOR B233................................................................................. 56 SHIELD.............................................................................................. 58 ELECTRICAL SYSTEM....................................................................................... 61 ELECTRICAL ASSEMBLY................................................................................. 64 CONTROLLER ENCLOSURE................................................................................ 68 EE CONTACTOR ASSEMBLY B233.......................................................................... 70 CONTROL MODULE TILLER INTERFACE..................................................................... 71 WIRE HARNESS THERMOSTAT............................................................................. 72 WIRE HARNESS MAIN................................................................................... 74 WIRE HARNESS MAIN - ALTERNATE PART ................................................................. 78 WIRE HARNESS HANDRAIL............................................................................... 81 WIRE HARNESS STANDARD SWIVEL TILLER................................................................. 82 WIRE HARNESS SIDE GLIDE............................................................................. 83 WIRE HARNESS TILLER HANDLE, COMPOSITE............................................................... 84 WIRE HARNESS TILLER HANDLE, METAL................................................................... 85 WIRE HARNESS SWIVEL TILLER - COAST CONTROL, FREEZER ................................................ 87 JUMPER HARNESS STROBE LIGHT......................................................................... 89 JUMPER HARNESS STROBE LIGHT - ALTERNATE PART ....................................................... 90 STEER HANDLE/BRAKE SYSTEM............................................................................... 91 TILLER HANDLE ARM ASSEMBLY COMPOSITE HEAD - MANUAL STEERING (→ 5/2011) ........................... 94 TILLER SWIVEL ASSEMBLY MANUAL STEERING (→ 5/2011) ................................................. 98 TILLER SWIVEL ASSEMBLY MANUAL STEERING (5/2011 →) .................................................100 TILLER SWIVEL ASSEMBLY POWER ASSIST STEERING (→ 5/2009) ...........................................102 TILLER SWIVEL ASSEMBLY POWER ASSIST STEERING (5/2011 →) ...........................................104 TILLER HANDLE ARM ASSEMBLY POWER ASSIST STEERING (→ S/N B230N02969G) (→ S/N B233N02364G) .........106 TILLER HANDLE ARM ASSEMBLY POWER ASSIST STEERING (S/N B230N02970G →) (S/N B233N02365G →) .........108 TILLER HEAD ASSEMBLY MANUAL AND POWER ASSIST STEERING...............................................110 TILLER WELDMENT ARM ASSEMBLY MANUAL OR POWER ASSIST STEERING - RUGGEDIZED METAL HANDLE AND HEAD ....114 TILLER WELDMENT ARM ASSEMBLY MANUAL OR POWER ASSIST STEERING - WITH COMPOSITE HEAD .................116 TILLER HANDLE AND HEAD ASSEMBLY RUGGEDIZED METAL (→ 5/2011) .......................................118 TILLER HANDLE AND HEAD ASSEMBLY RUGGEDIZED METAL - COLD STORAGE (→ 5/2011) .......................122 TILLER HANDLE ASSEMBLY RUGGEDIZED METAL (5/2011 →) ................................................126 TILLER HEAD ASSEMBLY................................................................................130 AUXILIARY CONTROL BOX...............................................................................132 BRAKE ASSEMBLY B230.................................................................................134 BRAKE ASSEMBLY B233.................................................................................135 LIFT LINKAGE AND FORKS..................................................................................137 CASTER ASSEMBLY.....................................................................................140 CASTER ASSEMBLY HEAVY DUTY..........................................................................142 CASTER ASSEMBLY HEAVY DUTY - SEALED BEARINGS........................................................144 LIFT LINKAGE........................................................................................146 LIFT LINKAGE CORROSION/FOOD PROCESSING..............................................................150 DOUBLE PALLET FORK OPTION B233......................................................................153 DOUBLE PALLET FORK OPTION CORROSION/FOOD PROCESSING - B233 .........................................154 SINGLE LOAD WHEEL TWO BEARING.......................................................................155 SINGLE LOAD WHEEL FOUR BEARING......................................................................156 LOAD WHEEL DUAL OPTION..............................................................................157 HYDRAULIC SYSTEM........................................................................................159 HYDRAULIC ASSEMBLY B230.............................................................................162 HYDRAULIC ASSEMBLY B233.............................................................................164 HYDRAULIC POWER UNIT B230...........................................................................166 HYDRAULIC POWER UNIT B233...........................................................................168 HYDRAULIC POWER UNIT B233 - ALTERNATE PART .........................................................170 LIFT CYLINDER ASSEMBLY..............................................................................172 OPTIONS.................................................................................................173 INTERFACE CABLE ASSEMBLY............................................................................176 RF TERMINAL.........................................................................................178 LOAD BACKREST.......................................................................................180 LOAD BACKREST BOLT-ON...............................................................................182 STROBE LIGHT POLE MOUNTED...........................................................................184 STROBE LIGHT POLE MOUNTED - ALTERNATE CONFIGURATION ................................................186 BACK-UP ALARM.......................................................................................188 CONVENIENCE TRAY....................................................................................190 COAST CONTROL MANUAL STEERING.......................................................................192 COAST CONTROL POWER ASSIST STEERING.................................................................194 ADVANCED COAST CONTROL..............................................................................196 ADVANCED COAST CONTROL VALVE ASSEMBLY...............................................................200 BATTERY ROLLER ASSEMBLY.............................................................................202 FORK WELDMENTS AND PULL ROD OPTIONS B230............................................................204 FORK WELDMENTS AND PULL ROD OPTIONS B233............................................................206 FIELD CONVERSION KITS...................................................................................209 EPAS KITS...........................................................................................212 CONVENIENCE TRAY KITS...............................................................................212 LOAD BACKREST KITS..................................................................................212 RF TERMINAL KIT.....................................................................................212 BACK-UP ALARM KIT...................................................................................212 PALLET ENTRY AND EXIT KIT...........................................................................212 STEER STOP KIT......................................................................................213 COAST CONTROL KITS..................................................................................213 STROBE LIGHT KIT....................................................................................213 HORN KIT............................................................................................213 TILLER HARNESS JUMPER KITS..........................................................................213 FORK FRAME WITH SKID RUNNER KIT.....................................................................213 TELEMETRY KITS......................................................................................213 NUMERICAL INDEX.........................................................................................215
DESCRIPTION:
Hyster Riders B60ZAC (B230) W80ZAC (C233) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 8-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 8-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V