Hitachi ZW180 Wheel Loader Parts Catalog Manual (P4GD-1-1)
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Hitachi ZW180 Wheel Loader Parts Catalog Manual (P4GD-1-1)
- Manual Language:English
- Pages: 396
- Size: 19.8 MB
- Downloadable:Yes
- Format:PDF
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Description:
Hitachi ZW180 Wheel Loader Parts Catalog Manual (P4GD-1-1)
According to Hitachi’s continuous effort to improve the product quality, descriptions in the Parts Catalog may be slightly different from your machine. If any questionable points are found, feel free to contact your nearest Hitachi dealer.
◎ For the engine parts, please refer to the parts catalog of diesel engine issued separately.
1. HOW TO ORDER PARTS
When ordering parts, please specify the following items.
(1) Model/type
(2) Product Identification Number
(3) Part No.
(4) Part Name
(5) Q’ty
(6) Purchaser’s Name and Address
2. HOW TO USE THIS PARTS CATALOG
PART NAME: When the part is used as an inner part of an assembly part, the mark ”*” is shown in front of the part name.
Q’TY: Indicates the number of the part used per machine. The quantity of an inner part is the number of the inner part necessary to organize one assembly part.
Table Of Contents:
Hitachi ZW180 Wheel Loader Parts Catalog Manual (P4GD-1-1)
COVER................................................................................. 1 MEMORANDUM............................................................................ 2 FOREWORD.............................................................................. 3 CONTENTS.............................................................................. 16 ENGINE................................................................................ 0 ENGINE............................................................................ 34 ENGINE PARTS...................................................................... 36 COOLING DEVICE.................................................................... 38 COOLING DEVICE PARTS.............................................................. 42 COOLING DEVICE PIPING............................................................. 44 RESERVE TANK...................................................................... 48 COOLING FAN....................................................................... 49 FUEL TANK......................................................................... 50 FUEL PIPING....................................................................... 52 BREATHER.......................................................................... 54 BREATHER [EU ].................................................................... 55 INLET,EXHAUST DEVICE.............................................................. 56 INLET,EXHAUST DEVICE PARTS........................................................ 58 INLET,EXHAUST PIPING.............................................................. 60 RAIN CAP (APL001)................................................................. 62 PRE-CLEANER (APL002).............................................................. 63 PRE-CREANER (TURBO2)(APL003)...................................................... 64 POWER TRAIN........................................................................... 0 DRIVE UNIT (TRANSMISSION,TORQUE CONVERTER)........................................ 65 TORQUE CONVERTER.................................................................. 66 TORQUE CONVERTER PIPING........................................................... 68 FRONT AXLE........................................................................ 72 REAR AXLE......................................................................... 74 PROPELLER SHAFT................................................................... 76 TIRE.............................................................................. 77 TIRE [EU ]........................................................................ 78 STOPPER (OSK010).................................................................. 79 CHASSIS............................................................................... 0 FRAME............................................................................. 80 LIFTING LUG (LR).................................................................. 82 BELLY GUARD (BGK)................................................................. 83 COUNTERWEIGHT 1.3t................................................................ 84 ADD.COUNTERWEIGHT 620kg (CW062)................................................... 85 ADD COUNTERWEIGHT 300kg (CW031)................................................... 86 COVER (1)......................................................................... 87 COVER (2)......................................................................... 88 COVER (3)......................................................................... 90 COVER (4)......................................................................... 94 GAS SPRING........................................................................ 95 GAS SPRING (WITH FULL REAR FENDER)(FRF)........................................... 96 FLOOR BOARD (1)................................................................... 98 FLOOR BOARD (2)...................................................................100 FLOOR BOARD (3)...................................................................102 MUD GUARD (MDG)...................................................................104 FULL REAR FENDER (FRF)............................................................106 FRONT FRAME COVER (FOR 2-SPOOL)(AP2)..............................................108 FRONT FRAME COVER (FOR 3-SPOOL)(AP3)..............................................109 FRONT FRAME COVER (FOR 4-SPOOL)(AP4)..............................................110 CAB................................................................................... 0 CAB (WITH GPS)(ROC)...............................................................111 CAB (GPS LESS)(ROC002)............................................................112 CAB (1)(WITH GPS).................................................................114 CAB (1)(GPS LESS).................................................................118 DOOR (LEFT).......................................................................122 DOOR (RIGHT)......................................................................126 CAB (2)...........................................................................130 CAB (3)...........................................................................132 DOOR CATCH (LEFT).................................................................134 DOOR CATCH (RIGHT)................................................................135 CAB (4)(WITH GPS).................................................................136 CAB (4)(GPS LESS).................................................................138 CAB SUPPORT.......................................................................140 REAR CONSOLE......................................................................142 CAB (MAT).........................................................................144 WASHER TANK.......................................................................145 RADIO (JAPAN)(CRD001).............................................................146 RADIO (EU,OCEANIA,ASIA,RUSSIA)(CRD002)............................................147 RADIO (LATIN AMERICA)(CRD004).....................................................148 RADIO (NORTH AMERICA)(CRD003).....................................................149 STEREO (CRS001)...................................................................150 REARVIEW MIRROR (BM002)...........................................................151 REARVIEW MIRROR [EU ](BM001)......................................................152 FIRE EXTINGIUSHER.................................................................154 STEERING COLUMN...................................................................156 STEERING WHEEL (DL009,DL010)......................................................158 AIR CONDITIONER (1)...............................................................160 AIR CONDITIONER (2)...............................................................162 AIR CONDITIONER (3)...............................................................164 AIR CONDITIONER PARTS.............................................................166 AIR CONDITIONER PIPING............................................................168 SEAT BASE.........................................................................170 SUSPENSION SEAT (KAB)(SET001).....................................................171 HEAD REST (KAB)(SET011)...........................................................172 SUSPENSION SEAT (GRAMMER)(SET003).................................................173 SEAT (GRAMMER)....................................................................174 SUSPENSION (GRAMMER)..............................................................176 AIR-SUSPENSION SEAT (GRAMMER)(SET004).............................................177 SEAT (AIR-SUSPENSION)(GRAMMER)....................................................178 AIR-SUSPENSION (GRAMMER)..........................................................180 HEAD REST (GRAMMER)(NO LOGO)(SET012)..............................................181 HEAD REST (GRAMMER)(HITACHI LOGO)(SET013).........................................182 SUSPENSION SEAT WITH HEAD REST (NO LOGO)(GRAMMER)(SET005).........................183 SUSPENSION SEAT WITH HEAD REST (HITACHI LOGO)(GRAMMER)[EU ](SET006)...............184 AIR-SUSPENSION SEAT WITH HEAD REST (NO LOGO)(GRAMMER)(SET007).....................185 AIR-SUSPENSION SEAT WITH HEAD REST (HITACHI LOGO)(GRAMMER)(SET008)................186 COCKPIT...........................................................................188 ELECTRICAL SYSTEM..................................................................... 0 ELECTRIC PARTS (FRONT)............................................................190 ELECTRIC PARTS (REAR)(1)..........................................................192 ELECTRIC PARTS (REAR)(2)..........................................................196 ELECTRIC PARTS (REAR)(3)..........................................................198 REVERSE BUZZER (BB002)............................................................200 BATTERY (BA001)...................................................................201 LARGE CAPACITY BATTERY (195G51)(BA002)............................................202 LARGE CAPACITY BATTERY (190H52)(BA003)............................................203 ELECTRIC PARTS (TRANSMISSION).....................................................204 LIFT ARM KICK OUT SYSTEM (BK).....................................................205 LIFT ARM AUTO-LEVELER SYSTEM (ADH)................................................206 ELECTRIC PARTS (STEERING COLUMN)..................................................208 ELECTRIC PARTS (RIGHT CONSOLE)....................................................210 ELECTRIC PARTS (REAR CONSOLE).....................................................212 ELECTRIC PARTS (FOR 2-SPOOL)(2PL).................................................214 ELECTRIC PARTS (MULTI)(MFL).......................................................215 CAB HARNESS.......................................................................216 HEAD LIGHT (CLF001)...............................................................218 HEAD LIGHT [EU ](CLF002)..........................................................220 WORKING LIGHT (CLF,CRL)...........................................................222 REAR COMBINATION LAMP (CLR001)....................................................224 REAR COMBINATION LAMP [EU ](CLR003)...............................................226 REAR COMBINATION LAMP (RRE001)....................................................228 12V POWER UNIT (DC12V)............................................................230 GPS UNIT (GPS)....................................................................231 DIFFUSED LIGHT BEACON (ROTATION TYPE)(RLY005).....................................232 ROTARY BEACON (RLR001)............................................................233 YELLOW ROTARY BEACON (RLY004).....................................................234 DIFFUSED LIGHT BEACIN (XENON TYPE)(RLY006)........................................235 HYDRAULIC SYSTEM...................................................................... 0 PUMP DEVICE.......................................................................236 MAIN CONTROL VALVE (2-SPOOL)(2SP).................................................237 MAIN CONTROL VALVE (3-SPOOL)(3SP).................................................238 MAIN CONTROL VALVE (4-SPOOL)(4SP).................................................239 PILOT VALVE (FOR 2-SPOOL)(2PL)....................................................240 PILOT VALVE (FOR 3-SPOOL)(3PL)....................................................241 PILOT VALVE (FOR 4-SPOOL)(4PL)....................................................242 PILOT VALVE (MULTI)(MFL)..........................................................243 MAIN PIPING (1)...................................................................244 MAIN PIPING (2)...................................................................246 MAIN PIPING (FOR 3-SPOOL)(AP3)....................................................248 MAIN PIPING (FOR 4-SPOOL)(AP4)....................................................250 RIDE CONTROL (RID)................................................................252 PILOT PIPING......................................................................254 PILOT PIPNG (2-SPOOL)(2PL)........................................................256 PILOT PIPING (3-SPOOL)(3PL).......................................................258 PILOT PIPING (4-SPOOL)(4PL).......................................................260 PILOT PIPNG (MULTI)(MFL)..........................................................262 CHARGE PIPING.....................................................................264 CHARGE PIPING (RIDE CONTROL)(RID).................................................268 CONSOLE (R).......................................................................270 PILOT VALVE COVER (MULTI-FUNCTION JOYSTICK LEVER)(2-SPOOL)(2PL)...................272 PILOT VALVE COVER (MULTI-FUNCTION JOYSTICK LEVER)(3-SPOOL)(3PL)...................273 PILOT VALVE COVER (MULTI-FUNCTION JOYSTICK LEVER)(4-SPOOL)(4PL)...................274 PILOT VALVE COVER (2 FINGER LEVER)(2-SPOOL)(FN2...................................275 PILOT VALVE COVER (2 FINGER LEVER)(3-SPOOL)(FN3)..................................276 PILOT VALVE COVER (2 FINGER LEVER)(4-SPOOL)(FN4)..................................277 OIL TANK..........................................................................278 REMOTE DRAIN (HYDRAULIC OIL)(ES)..................................................282 STEERING PARTS....................................................................284 STEERING PIPING (1)...............................................................288 STEERING PIPING (2)...............................................................290 EMERGENCY STEERING (ES)...........................................................294 BRAKE SYSTEM......................................................................296 BRAKE PIPING......................................................................298 GREASE PIPING (1).................................................................302 GREASE PIPING (2).................................................................304 LOADER ATTACHMENT..................................................................... 0 LIFT ARM (1)(SLA).................................................................306 LIFT ARM (2)(SLA).................................................................310 HIGH LIFT ARM (1)(HLA)............................................................312 HIGH LIFT ARM (2)(HLA)............................................................314 LOG GRAPPLE PARTS (SLA002)........................................................316 LIFT ARM CYLINDER.................................................................317 BUCKET CYLINDER...................................................................318 CYLINDER GUARD....................................................................319 GENERAL PURPOSE BUCKET 2.3m3 (B1H230).............................................320 GENERAL PURPOSE BUCKET 2.7m3 (B1270)..............................................321 GENERAL PURPOSE BUCKET 2.9m3 (B1290)..............................................322 GENERAL PURPOSE BUCKET 3.1m3 (B1310)..............................................323 GENERAL PURPOSE BUCKET (WITH BOLT-ON CUTTING EDGE)2.4m3 (DBH240)..................324 GENERAL PURPOSE BUCKET (WITH BOLT-ON CUTTING EDGE)2.8m3 (DEB280)..................325 GENERAL PURPOSE BUCKET (WITH BOLT-ON CUTTING EDGE)3.0m3 (DEB300)..................326 GENERAL PURPOSE BUCKET (WITH BOLT-ON CUTTING EDGE)3.3m3 (DEB330)..................327 GENERAL PURPOSE BUCKET (WITH BOLT-ON TOOTH)2.3m3 (D3H230).........................328 GENERAL PURPOSE BUCKET (WITH BOLT-ON TOOTH)2.7m3 (B3270)..........................329 GENERAL PURPOSE BUCKET (WITH BOLT-ON TOOTH)2.9m3 (B3290)..........................330 GENERAL PURPOSE BUCKET (WITH BOLT-ON TOOTH,SPACE EDGE)2.8m3 (SPE280)..............332 ROCK BUCKET (WITH BOLT-ON TOOTH)2.2m3 (RB3220)....................................334 ROCK BUCKET (WITH BOLT-ON TOOTH,SPACE EDGE)2.3m3 (SPE230).........................336 GENERAL PURPOSE BUCKET (COUPLER TYPE)2.3m3 (OB1230)...............................338 GENERAL PURPOSE BUCKET (COUPLER TYPE)2.7m3 (OB1270)...............................339 GENERAL PURPOSE BUCKET (COUPLER TYPE)(WITH BOLT-ON TOOTH)2.3m3 (OB3230)...........340 GENERAL PURPOSE BUCKET (COUPLER TYPE)(WITH BOLT-ON CUTTING EDGE)2.4m3 (ODB240)....341 GENERAL PURPOSE BUCKET (COUPLER TYPE)(WITH BOLT-ON CUTTING EDGE)2.8m3 (ODB280)....342 FORK (PIN ON TYPE)(FL)............................................................343 FORK (COUPLER TYPE)(OFL)..........................................................344 LIFT ARM AUTO-LEVELER DEVICE (FORK (COUPLER TYPE))................................345 LOG GRAPPLE.......................................................................346 LOG GRAPPLE PIPING................................................................348 QUICK COUPLER.....................................................................350 QUICK COUPLER PARTS...............................................................352 QUICK COUPLER (WITH RIDE CONTROL)(RID)............................................354 LOAD HOMOLOGATION PARTS............................................................... 0 ROAD HOMOLOGATION (JAPAN)(RRE001).................................................355 TOOLS................................................................................. 0 TOOLS.............................................................................356 TOOLS [EU ].......................................................................357 NAME PLATE............................................................................ 0 NAME-PLATE (1)....................................................................358 NAME-PLATE (2)(JAPANESE)..........................................................360 NAME-PLATE (2)(GENERAL EXPORT)....................................................364 NAME-PLATE (2)(EU)................................................................366 NAME-PLATE (3)(JAPANESE)..........................................................370 NAME-PLATE (3)(EX)................................................................372 NAME-PLATE (3)(EU)................................................................374 NAME-PLATE (4)....................................................................376 PARTS INDEX...........................................................................378
Please Note:
⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.