Hitachi ZW180-5A ZX220-5A Axle Wheel Loader Workshop Manual (WNDJ-EN-SD-00)
File Details:
Hitachi ZW180-5A ZX220-5A Axle Wheel Loader Workshop Manual (WNDJ-EN-SD-00)
- Manual Language:English
- Downloadable:Yes
- Pages: 92
- Size: 7.96 MB
- Format:PDF
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Description:
Hitachi ZW180-5A ZX220-5A Axle Wheel Loader Workshop Manual (WNDJ-EN-SD-00)
- The Service Manual covers all work required for disassembly and the relating reassembly.
- When repairing the unit, ensure utmost cleanliness and excellent workmanship. Dismantle the unit only if any damaged parts must be replaced. After removing screws or nuts, loosen lids and housing parts which were installed with seals by slight blows with a plastic hammer. Use suitable pulling devices for removing parts being tightly installed on the shafts, such as bearings, bearing rings and similar.
- Carry out disassembly and reassembly work on a clean working place. Use special tools which have been developed for this purpose. Prior to reinstallation of the parts, clean contact faces of housings and lids from residues of seals. Remove any burrs or similar irregularities with an oil stone. Clean housings and end covers, in particular corners and angles, with a suitable detergent. Damaged or heavily worn parts must be replaced, with an expert assessing whether parts subject to normal wear during operation, such as bearings, thrust washers etc. will be reinstalled.
- Parts such as seal rings, locking plates, split pins etc. must generally be replaced. Radial seal rings with worn or broken sealing lip must also be renewed. In particular, ensure that no chips or other foreign bodies remain in the housing. Check the lube oil holes and grooves regarding unhindered passage.
Table Of Contents:
Hitachi ZW180-5A ZX220-5A Axle Wheel Loader Workshop Manual (WNDJ-EN-SD-00)
WNDJ-EN-SD-00................................................................................................................... 1 Corresponding Model............................................................................................................. 3 ZF - MULTITRAC MT-L 3085 II / 3095 II........................................................................................... 5 Note........................................................................................................................ 6 Table of contents........................................................................................................... 7 Preface..................................................................................................................... 8 General..................................................................................................................... 9 Labeling of identification plate............................................................................................11 Examples of contact patterns for the Gleason gear tooth system..............................................................12 Conversion table............................................................................................................16 Denomination of standard dimensions.........................................................................................17 Tightening torques for screws...............................................................................................18 Special tools...............................................................................................................19 Commercial tools............................................................................................................29 1. Disassembly output and brake.............................................................................................34 2. Disassembly axle housing.................................................................................................41 3. Disassembly drive........................................................................................................42 4. Disassembly differentials................................................................................................45 4.1 Disassembly multi-disk differential lock DHL-2400...................................................................45 4.2 Disassembly differential D-2400.....................................................................................48 4.3 Disassembly multi-disk differential lock DL-2400....................................................................51 5. Reassembly differentials ................................................................................................53 5.1 Reassembly multi-disk differential lock DHL-2400....................................................................53 5.2 Reassembly differential D-2400......................................................................................58 5.3 Reassembly multi-disk differential lock DL-2400.....................................................................61 6. Reassembly input.........................................................................................................65 6.1 Determination of shim to obtain a correct contact pattern...........................................................65 6.2 Reassembly of input pinion..........................................................................................66 6.3 Determination of shim for setting of bearing rolling torque (differential housing) and backlash (bevel gear set)....69 7. Reassembly axle housing..................................................................................................74 8. Reassembly output and brake..............................................................................................76 Lubrication and MaintenanceInstructions.........................................................................................88
Please Note:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]