Hitachi EX100-3 EX100M-3 Excavator Operator’s Manual EM12SNA13 – PDF DOWNLOAD
FILE DETAILS:
Hitachi EX100-3 EX100M-3 Excavator Operator’s Manual EM12SNA13 – PDF DOWNLOAD
Part Number (P/N): EM12SNA13
Language: English
Division: Hitachi
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: EX100-3, EX100M-3
Series: EX-3 SERIES
Serial Range: 36487-, 03614-
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Hitachi EX100-3 EX100M-3 Excavator Operator’s Manual EM12SNA13 – PDF DOWNLOAD
COVER 0
INDEX 3
CONTENTS 5
SAFETY 9
RECOGNIZE SAFETY INFORMATION 9
UNDERSTAND SIGNAL WORDS 9
FOLLOW SAFETY INSTRUCTIONS 10
WEAR PROTECTIVE CLOTHING 11
PROTECT AGAINST NOISE 11
PREPARE FOR EMERGENCIES 11
INSPECT MACHINE 12
USE HANDHOLDS AND STEPS 12
ADJUST THE SEAT 12
FASTEN YOUR SEAT BELT 13
OPERATE ONLY FROM OPERATOR’S SEAT 13
KEEP RIDERS OFF MACHINE 13
AVOID POWER LINES 13
AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS (SEE SA-004) 14
DIG WITH CAUTION 15
MOVE AND OPERATE MACHINE SAFELY 15
OPERATE MACHINE SAFELY 15
AVOID TIPPING 16
DRIVE MACHINE SAFELY 16
BEWARE OF EXHAUST FUMES 16
OPERATE WITH CAUTION 17
AVOID INJURY FROM RUNAWAY ACCIDENTS 17
PARK MACHINE SAFELY 18
HANDLE FLUIDS SAFELY – AVOID FIRES 18
PRACTICE SAFE MAINTENANCE 19
CLEAN TRASH FROM MACHINE 20
WARN OTHERS OF SERVICE WORK 20
CLEAN THE MACHINE REGULARLY 20
STORE ATTACHMENTS SAFELY 20
PREVENT BATTERY EXPLOSIONS 21
AVOID HARMFUL ASBESTOS DUST 21
PROTECT AGAINST FLYING DEBRIS 21
PREVENT PARTS FROM FLYING 22
STAY CLEAR OF MOVING PARTES 22
SUPPORT MACHINE PROPERLY 22
PREVENT BURNS 23
REMOVE PAINT BRFORE WELDIG OR HEATING 23
AVOID HEATING NEVER PRESSURIZED FLUID LINES 24
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS 24
AVOID HIGH-PRESSURE FLUIDS 24
PREVENT FIRES 25
HANDLE CHEMICAL PRODUCTS SAFELY 26
DISPOSE OF WASTE PROPERLY 26
SAFETY SIGNS 27
OPERATOR’S STATION 31
CAB FEATURES 31
MONITOR PANEL AND SWITCH PANELS 32
MONITOR PANEL AND SWITCH PANEL 1 33
ALTERNATOR 33
ENGINE OIL PRESSURE INDICATOR 34
AIR FILTER RESTRICTION INDICATOR 34
COOLANT TEMPERATURE GAUGE AND OVERHEAT INDICATOR 34
FUEL GAUGE AND INDICATOR 35
PREHEAT INDICATOR 35
HOUR METER 35
LEVEL CHECK SWITCH 36
ENGINE OIL LEVEL INDICATOR 36
COOLANT LEVEL INDICATOR 36
HYDRAULIC OIL LEVEL INDICATOR 37
BUZZER AND BUZZER STOP SWITCH 37
WASHER SWITCH 38
WIPER SWITCH 38
LIGHTS 39
KEY SWITCH 39
SWITCH PANEL 2 40
REAR CONSOLE 41
CAB HEATER 41
CAB HEATER AND AIR CONDITIONER (IF EQUIPPED) 42
LEFT CONSOLE 43
FM/AM RADIO OPERATION 43
TRAVEL ALARM CANCEL SWITCH 45
CAB DOOR RELEASE LEVER 46
CLOSING UPPER FRONT WINDOW 47
REMOVING AND STORING LOWER FRONT WINDOW 47
OPENING SIDE WINDOW 48
EMERGENCY EXIT 49
ADJUSTING THE SUSPENSION SEAT 50
SEAT BELT 51
DOME LIGHT 51
BREAK-IN 52
OBSERVE ENGINE OPERATION CLOSELY 52
EVERY EIGHT HOURS OR DAILY 52
AFTER THE FIRST 50 HOURS 52
AFTER THE FIRST 100 HOURS 52
PRE-START INSPECTION 53
INSPECT MACHINE DAILY BEFORE STARTING 53
OPERATING THE ENGINE 54
CHECK INSTRUMENTS BEFORE STARTING 54
LEVEL CHECK 54
STARTING THE ENGINE 55
STARTING IN COLD WEATHER 56
CHECK INSTRUMENTS AFTER STARTING 56
USING BOOSTER BATTERIES 57
STOPPING THE ENGINE 58
DRIVING THE MACHINE 59
DRIVING THE MACHINE 59
STEERING THE MACHINE USING PEDALS 60
STEERING THE MACHINE USING LEVERS 61
TRAVEL MODE SWITCHES 62
TRAVEL ALARM 62
PARKING THE MACHINE 63
LOCK ALL COMPARTMENTS 63
OPERATING THE MACHINE 64
CONTROL LEVER (ISO PATTERN) 64
ATTACHMENT PEDAL-IF EQUIPPED 65
OFFSET ARM FRONT -IF EQUIPPED 66
OFFSET CONTROL PEDAL 66
OFFSET DIRECTION AND WORKING RANGE 67
PRECAURTIONS FOR OPERATING WITH THE OFFSET FUNCTION 69
PILOT CONTROL SHUT-OFF LEVER 69
HYDRAULIC WARM-UP SWITCH 70
AUTO-IDLE SWITCH 71
POWER MODE (ENGINE SPEED)SELECTOR (E-P CONTROL) 72
WORK MODE SELECTOR 73
TRAVELING 74
OPERATING ON SOFT GROUND 75
RAISE ONE TRACK USING BOOM AND ARM 75
AVOID TIPPING 76
OPERATING IN WATER OR MUD 76
OPERATING BACKHOE 77
GRADING OPERATION 77
AVOID ABUSIVE OPERATION 78
OPERATING TIPS 78
SELECT CORRECT TRACK SHOES 79
FACE SHOVEL OPERATION 79
TOWING MACHINE A SHORT DISTANCE 80
LONG ARM OPERATION – IF EQUIPPED 81
ELECTRONIC CONTROL SYSTEM BYPASS PROCEDURE 82
PUMP SWASH ANGLE SETTING PROCEDURE 83
CRANING – IF EQUIPPED 84
ON USING THE RUBBER CRAWLER -IF EQUIPPED 85
TRAVELING AND OTHER CAUTIONS 85
ON USING THE RUBBER -COVERED GROUSER SHOES-IF EQUIPPED 86
TRAVELING AND OTHER CAUTION 86
OPERATING HYDRAULIC BREAKER-IF EQUIPPED 87
REPLACING HYDRAULIC OIL AND FILTER ELEMENT 90
OPERATING HYDRAULIC CRUSHER -IF EQUIPPED 91
TRANSPORTING 93
TRANSPORTING BY ROAD 93
TRANSPORTING THE MACHINE BY TRAILER 93
PRECAUTIONS FOR TRANSPORTING MACHINES WITH RUBBER CRAWLER 96
PRECAUTIONS FOR TRANSPORTING MACHINES WITH RUBBER-COVERED SHOES 96
MAINTENANCE 97
CORRECT MACHINE AND INSPECTION PROCEDURES 97
SERVICE YOUR MACHINE AT SPECIFIED INTERVALS 98
CHECK THE HOUR METER REGULARLY 98
USE CORRECT FUELS AND LUBRICANTS 98
PREPARE MACHINE FOR MAINTENANCE 99
OPEN ACCESS DOORS FOR SERVICE 99
OPEN HOOD FOR SERVICE 100
PERIODIC REPLACEMENT OF PARTS 100
MAINTENANCE GUIGE 102
A GREASING 104
FRONT JOINT PINS 105
SWING BEARING -EVERY 500 HOURS 107
SWING INTERNAL GEAR-EVERY 500 HOURS 108
OFFSET ARM FRONT JOINT PINS-IF EQUIPPED 109
CLAMSHELL BUCKET -DAILY 110
B ENGINE OIL 111
ENGINE OIL LEVEL – CHECK DAILY 112
CHANGE ENGINE OIL – EVERY 500 HOURS 112
REPLACE ENGINE OIL FILTER- EVERY 500 HOURS 112
C GERA OIL 114
PUMP TRANSMISSION 115
SWING REDUCTION GEAR 116
TRAVEL REDUCTION GEAR 117
D HYDRAULIC SYSTEM 119
INSPECTION AND MAINTENANCE OF HYDRAULIC EQUIPMENT 120
CHECK HYDRAULIC OIL LEVEL -DAILY 121
DRAIN HYDRAULIC TANK SUMP -EVERY 250 HOURS 122
CHANGE HYDRAULIC OIL 123
REPLACE HYDRAULIC TANK OIL FILTER- EVERY 500 HOURS 125
REPLACE PILOT OIL FITER- EVERY 1000 HOURS 126
CHECK HOSES AND LINES 127
SERVICE RECOMMENDATIONS FOR HYDRAULIC FITTINGS 130
E FUEL SYSTEM 132
DRAIN FUEL TANK SUMP -DAILY 133
CHECK WATER SEPARATOR-EVERY 50 HOURS 133
REPLACE FUEL FILTER -EVERY 500 HOURS 134
CLEAN FEED PUMP STRAINER 135
CHECK FUEL HOSES 136
F AIR CLEANER 138
CLEAN THE AIR CLEANER OUTER ELEMENT 138
REPLACE THE AIR CLEANER OUTER AND INNER ELEMENTS 138
G COOLING SYSTEM 140
CHECK COOLANT LEVEL- DAILY 142
CHECK AND ADJUST FAN BELT TENSION -EVERY 100 HOURS (FIRST TIME AFTER 50 HOURS) 142
CHANGE COOLANT 143
CLEAN RADIATOR INTERIOR 143
CLEAN RADIATOR CORE 144
CLEAN OIL COOLER FRONT SCREEN 144
H ELECTRICAL SYSTEM 145
BATTERIES 145
REPLACE BATTERIES 147
CONNECTING BATTERIES 147
REPLACING FUSES 148
I MISCELLANEOUS 149
CHECK BUCKET TEETH -DIALY 150
CHANGE BUCKET 152
CONVENT BUCKET CONNECTION INTO FACE SHOVEL 153
ADJUST THE BUCKET LINKAGE 154
REMOVE THE TRAVEL LEVERS 155
CHECK AND REPLACE SEAT BELT CHECK 155
CHECK WINDSHIELD WASHER FLUID LEVEL 156
CHECK TRACK SAG 156
ADJUST TRACK SAG 157
LOOSEN THE TRACK 158
TIGHTEN THE TRACK 158
CHECK AND ADJUST TRACK SAG (OPTIONAL RUBBER CRAWLER) 159
LOOSEN TRACK 160
TIGHTEN TRACK 160
REPLACE RUBBER CRAWLER (OPTION) 161
CHECK THE CLAMSHELL BUCKET 162
CHECK AIR CONDITIONER-DAILY 163
CHECK TIGHTENING TORQUE OF BOLTS AND NUTS 164
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 171
STORAGE 172
STORING THE MACHINE 172
REMOVING THE MACHINE FROM STORAGE 172
INSTALLING VANDAL-PROOF COVERS 173
CRIME PREVENTION TIPS 174
HELP PREVENT CRIME 174
RECORD IDENIFICATION NUMBERS 174
KEEP PROOF OF OWNERSHIP 174
PARK INDOORS OUT OF SIGHT 174
WHEN PARKING OUTDOORS 175
REDUCE VANDALISM 175
REPORT THEFTS IMMEDIATELY 175
TROUBLESHOOTING 176
ENGINE 176
ELECTRICAL SYSTEM 180
MODE SELECTION 183
CONTROL LEVERS 184
HYDRAULIC SYSTEM 185
SPECIFICATIONS 188
SPECIFICATIONS (EX100-3) 188
WORKING RANGES (EX100-3) 189
WORKING RANGES(OFF-SET) (EX100-3) 190
WORKING RANGES(RUBBER CRAWLER) (EX100-3) 191
SHOE TYPES AND APPLICATIONS(EX100-3) 192
BUCKET TYPES AND APPLICATIONS(EX100-3) 193
SPECIFICATIONS (EX100M-3) 194
WORKING RANGES (EX100M-3) 195
WORKING RANGES(OFF-SET) (EX100M-3) 196
SHOE TYPES AND APPLICATIONS(EX100M-3) 197
BUCKET TYPES AND APPLICATIONS(EX100M-3) 198
MACHINE NUMBERS 199
MACHINE TYPE AND SERIAL NUMBER 199
ENGINE TYPE AND SERIAL NUMBER 199
TRAVEL MOTOR TYPE AND SERIAL NUMBER 199
SWING MOTOR TYPE AND SERIAL NUMBER 199
HYDRAULIC PUMP TYPE AND SERIAL NUMBER 200
INDEX 201
S.V 04/24