Grove GMK4100-L Driving & Crane Operation Operating Manual 3112396 – PDF DOWNLOAD
FILE DETAILS:
Grove GMK4100-L Driving & Crane Operation Operating Manual 3112396 – PDF DOWNLOAD
Language : English
Pages : 840
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Grove GMK4100-L Driving & Crane Operation Operating Manual 3112396 – PDF DOWNLOAD
1 Overview 7
1 1 Identification 7
1 2 EC Declaration of Conformity 11
1 3 Documentation supplied 12
1 4 Information about the operating instructions 13
1 4 1 What do the symbols used mean? 13
1 4 2 How are the operating instructions structured? 15
Division 15
Structure of the chapters 15
Structure of the pages 16
1 4 3 How do I find the information I need? 17
Cross-references example 18
1 4 4 What information is available for operations planning? 20
1 5 Conversion table for US measurements 21
2 Basic safety instructions 25
2 1 Intended use 25
2 1 1 Improper use 26
2 2 Organisational measures 27
2 3 Qualifications of the personnel 29
2 4 Safety instructions for driving the truck crane 30
2 5 Safety instructions for crane operation 31
3 Operating elements for driving 35
3 1 Overview of the operating elements 35
3 1 1 On the outside of the truck crane 36
3 1 2 Driver’s cab 38
Overview 38
Behind the cover 40
3 1 3 Instrument panel 41
Left / right 41
Middle 42
3 1 4 Display, driver’s cab 44
3 1 5 Steering column / steering wheel 45
3 1 6 Transmission operating elements 46
3 1 7 Tachograph 47
3 1 8 ECOS control unit 48
3 1 9 ECOS display – main menu 50
3 1 10 ECOS display – submenus 52
Level adjustment system submenu 52
Settings submenu 54
Operating hours submenu 55
Warning submenu 55
Transmission emergency program submenu 56
Error submenu 57
3 1 11 Heating / Air-conditioning system 58
Standard heating system 58
Auxiliary heater 59
3 1 12 Sockets for hand-held control 60
3 1 13 Outrigger control units 61
3 2 Short description of the operating elements 63
3 2 1 Definition of positional references 63
Basic rules 63
Switches and buttons 64
3 2 2 General information on the operating elements 64
3 2 3 General rules for buttons and symbols on the display 65
3 2 4 Engine 66
Steering column 66
Multipurpose switch 66
Instrument panel 67
Main menu 68
3 2 5 Electrical system 69
3 2 6 ECOS crane control 69
Control unit 69
3 2 7 Transmission 72
Transmission display 72
ECOS display 72
Operating elements 73
Instrument panel 74
3 2 8 Transfer case 75
Main menu 75
3 2 9 Final drive 76
3 2 10 Brakes 77
Service brake 77
Parking brake 78
Additional brakes 79
3 2 11 Steering / separate steering 80
ECOS display 80
Driver’s door 80
3 2 12 Suspension 81
3 2 13 Lighting / windscreen wipers / horn 82
Steering column 82
Instrument panel 82
Roof 84
3 2 14 Level adjustment system 84
3 2 15 Tachograph / speedometer 86
Tachograph 86
Speedometer 86
3 2 16 Diagnostics 87
Displays / submenu 87
3 2 17 On-board computer 88
3 2 18 Push-up roof 90
3 2 19 Windows, doors, keys 90
Window winder 90
Doors 91
Keys 91
3 2 20 Front flap 92
3 2 21 Storage compartment 92
4 Starting / turning off the engine for driving 95
4 1 Starting the engine from the driver’s cab 95
4 1 1 CHECKLIST: Starting the engine 95
4 1 2 CHECKLIST: if the temperature is low 98
4 1 3 Ladders and access ladders 99
Access ladders 99
Ladders 99
4 1 4 Refuelling 101
4 1 5 Checks before starting the engine 102
On the hydraulic tank 102
Battery master switch 102
Checking the hand-held control 103
4 1 6 Switching on the ignition 103
4 1 7 Lamp test / equalisation of the switching states 104
Lamp test 104
Equalisation of the switching states 105
4 1 8 Display – setting the brightness 106
4 1 9 To start the engine 107
Without flame start system 108
With flame start system 109
4 1 10 Checks after starting the engine 110
4 1 11 Control elements 111
Instrument panel 111
ECOS display 112
Display, driver’s cab 112
4 1 12 Setting the idling speed 113
4 2 Turning off the engine 115
4 2 1 On the ignition lock / with hand-held control 115
After turning off 115
4 2 2 With emergency stop switches 116
Resetting the emergency stop switch 116
4 3 Air intake inhibitor 117
Releasing the air intake inhibitor 117
5 Driving 121
5 1 Before driving 121
5 1 1 CHECKLIST: inspections before on-road driving 121
5 1 2 Checking the condition of the truck crane 126
Windscreen washing system 126
Electrical system 126
Adjusting the mirrors 127
Warning plates for vehicle width 128
Displaying the vehicle height 128
Supply pressure 129
Parking brake 130
5 1 3 Adjusting the seats and steering column 131
Driver’s seat 131
Passenger’s seat 132
Adjusting the steering column 133
5 1 4 Switching the suspension on / off 134
Opening the submenu 134
Switching on the suspension 135
To switch off the suspension 135
5 1 5 Adjusting the tachograph 136
Prerequisites 136
In the event of malfunctions 136
Adjusting the tachograph 137
Additional displays 140
5 1 6 Displaying the operating hours 141
5 1 7 Settings / displays with the on-board computer 142
Operation 142
Overview 143
Inspection information 143
Error information 144
Alarm clock 144
Language 145
Settings 145
Diagnostics 146
5 2 Operating the transmission 149
5 2 1 Switching on 149
5 2 2 Switching the transmission to neutral position 150
5 2 3 Changing the operating mode 150
Change-over to automatic mode 150
Change-over to manual mode 150
5 2 4 Display of the selected gears 151
5 2 5 Selecting the direction of travel and starting gear 151
Selecting the driving direction 151
Selecting the starting gear 152
5 2 6 Starting 153
5 2 7 Driving and changing gears 154
In automatic operating mode 154
In manual operating mode 155
5 2 8 Changing the driving direction 156
Quick change of gear 156
5 2 9 Stopping 157
Stopping for a long period of time 157
5 2 10 On the roller type dynamometer 157
5 3 Driving and turning off the truck crane 159
5 3 1 Inspections while driving 159
Immediately after you start to move 159
While driving 160
5 3 2 Tempomat 161
Switching on 161
Switching off 162
5 3 3 Temposet 163
Switching on 163
Switching off 163
5 3 4 Driving downhill 164
Starting 164
Inspections when driving downhill 164
Downshifting 165
Additional brakes 166
5 3 5 Driving uphill 167
Starting 167
Driving 167
5 3 6 Warning submenu 168
Meaning of the symbols 168
Exiting the submenu 169
5 3 7 Error submenu 170
5 3 8 Messages on the on-board computer display 170
Warnings 171
Warning messages 172
Error messages 173
Information 175
5 3 9 Turning off the truck crane 178
Secure against rolling away 178
When stationary for more than 8hours 179
5 4 Off-road driving 181
Adjustments to the transmission 181
Connections 181
Changing the vehicle level 181
Rocking the vehicle free and towing 181
5 4 1 Transfer case – off-road gear on / off 182
Neutral position 182
5 4 2 Longitudinal and transverse differential locks 183
5 4 3 Operation of the level adjustment system 185
Opening the submenu 185
Setting the on-road level 186
Pre-selecting suspension struts 186
Changing the vehicle level 187
Viewing the current inclination 187
Exiting the submenu 188
5 4 4 Freeing the truck crane stuck in terrain 189
Rocking the truck crane free 189
Towing free forwards 190
Towing free in reverse gear 190
5 4 5 Separate steering 191
Switching to separate steering 191
Steering 192
Switching to normal steering mode 193
5 5 Heating and air-conditioning system 195
5 5 1 Standard heating system 195
Switching on 195
Heating 195
Air distribution 196
Examples 197
Switching off 197
5 5 2 Air-conditioning system 198
Warnings 198
Switching on / off 198
Cooling 199
Drying 199
5 5 3 Auxiliary heater 200
Switching on 200
Temperature 201
Setting the day and time 201
Storing the heating start 202
Setting the heating period 203
Switching the heating start on and off 203
Switching off 204
Setting the remaining time 204
5 6 Towing a trailer 205
Effects on the axle loads 205
Coupling the trailer 206
Connecting the supply lines 207
Removing the supply lines 208
Uncoupling the trailer 208
Checking the braking force 210
6 Driving modes 213
6 1 Driving modes 213
Information on the axle loads 213
6 1 1 Information on how to use the tables 214
6 1 2 Table for a maximum axle load of 12 t 215
For 14 00 R25 tyres 215
For 16 00 R25 tyres 216
6 1 3 Maximum permitted speeds with an axle load of over 12 t 217
6 2 Rigging work for driving with a trailer 219
6 2 1 Switching on the slewing gear freewheel 220
6 2 2 Switching on boom floating position 221
6 2 3 Switching on boom pre-tensioning 222
6 2 4 Switching the superstructure driving lights on / off 224
Switching off 224
Switching on 224
7 Malfunctions in driving mode 227
7 1 Emergency stop switch 227
7 2 What to do when a malfunction occurs in road traffic 229
7 3 Towing the truck crane 231
7 3 1 Towing in the event of engine or transmission damage 232
Compressed-air supply 232
Electric power supply 232
On the transmission 233
Axle drives 234
Transfer case 234
Parking brake 234
Towing the truck crane out of the danger area 235
7 3 2 Starting to tow 236
7 4 Wheels and tyres 237
7 4 1 Wheel change 237
Removing a damaged wheel 238
On the spare wheel holder 238
Mounting a wheel 239
7 4 2 Filling the tyres yourself 241
Connecting the filling hose 241
Filling the tyres 242
Removing the filling hose 242
7 5 Fuses 243
Notes on changing fuses 243
7 5 1 Fuses in the driver’s cab 244
F1 to F 41 244
A1 to A3 246
7 5 2 Fuses in the battery box 248
7 6 Finding and eliminating malfunctions 249
7 6 1 Malfunctions on the engine 249
7 6 2 Malfunctions on the transmission 251
7 6 3 Service brake malfunctions 252
7 6 4 Steering malfunctions 253
7 6 5 Transfer case malfunctions 253
7 6 6 Malfunctions in the differential locks 254
7 6 7 Malfunctions in the hydraulic system / hydraulic oil cooler 254
7 6 8 Malfunctions on the suspension 255
7 6 9 Malfunctions on the level adjustment system 255
7 6 10 Malfunctions on the ECOS carrier 256
ECOS program version 256
General malfunctions 256
Error messages 257
Exiting the submenu 258
On the control units 259
7 7 Procedure in the event of malfunctions 261
7 7 1 Switching on emergency operation in coolant circuit 261
7 7 2 Procedure in the event of malfunctions to the transmission and engine 262
Engine 262
Transmission 263
Transmission emergency program submenu 264
Switching gears mechanically in emergency mode 267
ID number of the transmission 271
8 Technical information on the carrier 275
8 1 Technical data 275
8 1 1 Dimensions and weights of the truck crane, axle loads 276
Dimensions 277
Weight and axle loads 277
8 1 2 Dimensions and weights of removable parts 278
Spare wheel 278
Outriggers 278
8 1 3 Carrier 279
Engine 279
Transmission 279
Transfer case 279
Axle lines 279
Steering 279
Tyres 279
Electrical system 280
Tools 280
Towing couplings 280
Outriggers 280
Driving speeds 281
Climbing ability 281
Turning circle radiuses 281
9 Index 285
10 Operating elements for crane operation 311
10 1 Overview of the operating elements 311
10 1 1 On the outside of the truck crane 312
10 1 2 Crane cab 314
10 1 3 Front panel 316
10 1 4 Side panel 317
Bottom 317
Top 318
Standard heating system 321
Auxiliary water heater 322
Auxiliary air heater 323
10 1 5 Control panels 324
Left 324
Right 325
10 1 6 Control lever assignment 326
Version 1 326
Version 2 327
10 1 7 ECOS control unit 328
10 1 8 ECOS display – main menu 330
10 1 9 ECOS display – submenus 332
Counterweight submenu 332
Slewing gear / Houselock submenu 333
Outriggers submenu 334
Telescoping submenu 336
Power unit speeds submenu 338
Monitoring submenu 339
Settings submenu 340
Operating hours submenu 342
Warning submenu 343
Error submenu 345
Working range limitation submenu 346
Driving submenu 348
10 1 10 SLI control unit 350
10 1 11 SLI display – main menu 352
10 1 12 SLI display – submenus 353
Enter rigging mode submenu 353
Monitoring submenu 354
Rigging mode monitoring submenu 356
Lifting capacity table submenu 357
Working range submenu 358
Error submenu 359
Settings submenu 361
10 1 13 Hand-held control 362
Outriggers control panel 363
10 1 14 Outrigger control units 364
Outriggers 365
Outrigger pressure display 365
Inclination display 365
10 2 Short description of the operating elements 367
10 2 1 Definition of positional references 367
Basic rule 367
Switch 368
10 2 2 General rules for buttons and symbols on the display 368
10 2 3 Engine for crane operation 369
Side panel 369
ECOS display 369
10 2 4 Engine for driving 370
Side panel 370
main menu 370
Outriggers submenu 371
10 2 5 Seat contact switch and dead man’s switch 372
10 2 6 ECOS crane control 373
Control unit 373
10 2 7 Outriggers 376
Hand-held control 376
In the outriggers submenu 377
In the settings submenu 378
On the outrigger control units 379
10 2 8 Inclination displays 381
10 2 9 Outrigger pressure displays 382
Outriggers submenu 382
Outrigger control units 382
10 2 10 Anemometer display 382
10 2 11 Counterweight submenu 383
Counterweight submenu 383
10 2 12 Main hoist 386
10 2 13 Auxiliary hoist 388
10 2 14 Slewing gear 389
Submenu 389
10 2 15 Derricking gear 391
10 2 16 Telescoping mechanism 392
Control panels 392
Submenu 393
In the settings submenu 397
10 2 17 Hydraulic system 399
10 2 18 Houselock 400
10 2 19 Safe load indicator (SLI) 401
Control unit 401
Main menu 403
Enter rigging mode submenu 404
Monitoring submenu 407
Lifting capacity table submenu 411
Working range submenu 411
Other 412
10 2 20 Electrical system 413
10 2 21 Lighting, windscreen wiper / washing system 413
Lighting 413
Windscreen wiper/ washing system 415
10 2 22 Hand-held control 416
Sockets for hand- held control 416
Engine control panel 417
Horn 417
Outriggers control panel 418
10 2 23 Diagnostics 420
10 2 24 Windows, doors, keys 421
Windows 421
Crane cab door 421
Keys 422
10 3 Short description of the operating elements – driving from the crane cab 423
10 3 1 Driving submenu 423
10 3 2 Engine for driving 424
10 3 3 Transmission 425
10 3 4 Final drive 426
10 3 5 Brakes 427
Side panel 427
ECOS display 427
10 3 6 Steering 428
Normal steering 429
Separate steering 429
11 Starting / turning off the engine – for crane operation 433
11 1 Starting the engine – from the crane cab 433
11 1 1 CHECKLIST: Starting the engine 433
11 1 2 CHECKLIST: If the temperature is low 436
11 1 3 Refuelling 437
For standard equipment 437
With additional equipment 438
11 1 4 Inspections before starting the engine 439
On the hydraulic tank 439
Battery master switch 439
Checking the hand-held control 440
11 1 5 Switch on the ignition 440
11 1 6 Lamp test / equalisation of the switching states 441
Lamp test 441
Equalisation of the switching states 442
11 1 7 Set brightness of display 443
11 1 8 To start the engine 444
Without flame start system 444
With flame start system 445
11 1 9 Inspections after starting the engine 446
11 1 10 Monitoring submenu 447
11 1 11 Setting the idling speed 448
11 2 Starting the engine – with the hand-held control 449
Prerequisites 449
To start the engine 449
11 3 Turning off the engine 451
11 3 1 During normal operation, with the ignition lock / with the hand- held control 451
After parking 451
11 3 2 In emergencies, with the emergency-stop switches 452
Resetting the emergency stop switch 452
11 4 Air intake inhibitor 453
Releasing the air intake inhibitor 453
12 Crane operation 457
12 1 Before crane operation 457
12 1 1 CHECKLIST: Inspections prior to crane operation 457
12 1 2 Checking the condition of the truck crane 461
Tank for windscreen washing system 461
Auxiliary heater – tank 461
Visual inspection 462
Checking the position of the hoist ropes 462
Checking the electrical system 463
12 1 3 Adjusting the crane cab seat and front panel 463
Crane cab seat 463
Front panel 464
12 1 4 Checking the safety devices 465
Safe load indicator 465
Lifting limit switch 465
Emergency stop switch 466
Seat contact switch 467
12 1 5 Earthing the load 468
12 1 6 Preheating the hydraulic oil 469
12 1 7 Switching the houselock on / off 470
Switching on the houselock 470
Switching off the houselock 472
12 2 Operation of the safe load indicator 473
12 2 1 Switching on the SLI 474
Switching on 474
Brightness of the displays 476
12 2 2 Entering the rigging mode 477
Entering individual components 478
Entering the SLI code 481
Entering the reeving 482
Accepting the rigging mode 482
12 2 3 Inspections prior to crane operation 484
Opening the submenu 484
Inspections 485
12 2 4 Displays during crane operation 487
12 2 5 SLI early warning 490
12 2 6 SLI shutdown 490
Shutdown due to overload 490
12 2 7 Display in the event of errors 492
12 2 8 SLI override 493
12 2 9 Displaying the lifting capacity tables 494
12 2 10 Entering the time / date 496
12 3 Crane operation with main boom 497
12 3 1 Checks during crane operation 497
Horizontal alignment 497
Safe distances 497
Checking the wind speed 498
12 3 2 Permissible slewing ranges and working positions 499
360 slewing range 499
0 to the rear working position 499
180 to the front rigging position 500
Free-on-wheels working position 500
12 3 3 Main hoist 501
Switching on the main hoist 502
Lifting and lowering 502
Switching off the main hoist 503
12 3 4 Auxiliary hoist 504
Switching on the auxiliary hoist 504
Lifting and lowering 505
Switching off the auxiliary hoist 506
12 3 5 Lifting limit switch and lowering limit switch 507
Lifting limit switch 507
Lowering limit switch 509
12 3 6 Derricking gear 510
Switching on the derricking gear 510
Raising and lowering the boom 511
Switching off the derricking gear 512
Lowering the main boom to a horizontal position 512
12 3 7 Telescoping mechanism 513
Overview 514
Telescoping process 514
Assignment for display 516
Fixed length, intermediate length, telescoping length 518
Telescoping 519
Telescoping sequence 519
Inspections prior to starting operations 520
Switching on the telescoping mechanism 521
Function of the control lever 521
Switching off the telescoping mechanism 523
Manual telescoping 524
Checking the initial position 524
Unlocking the telescoping cylinder 527
Extending / retracting the telescoping cylinder 529
Locking the telescoping cylinder 530
Unlocking the telescopic section 531
Telescoping the telescopic section 533
Locking the telescopic section 534
Locking the telescopic section for on-road driving 535
Telescopic extension with teleautomation 536
Telescoping the main boom in horizontal position 541
12 3 8 High speed 542
Switch on function 542
Derricking gear / Telescoping mechanism 542
Hoists 543
12 3 9 Slewing gear 544
Switching on the slewing gear 544
Slewing 544
Slewing to 0 or 180 546
Braking the slewing movement 547
Slewing gear freewheel 547
Switching off the slewing gear 548
12 3 10 Possible movement combinations 548
12 3 11 Hydraulic oil cooling 549
12 4 Settings and displays for crane operation 551
12 4 1 Inclining the crane cab 551
12 4 2 Setting the idling speed 551
12 4 3 Adjusting the stroke interval of the windscreen wiper 552
12 4 4 Limiting the power unit speeds 552
12 4 5 Setting the characteristic curve for the control levers 554
12 4 6 Critical load control 555
Function 555
Switching on and off 555
12 4 7 Operation of the directional spotlights 556
12 4 8 Displaying the operating hours 557
12 4 9 Warning submenu 558
Meaning of the symbols 558
Exiting the submenu 561
12 4 10 Error submenu 561
12 5 Working range limiter 563
12 5 1 Opening the Working range limiter submenu 564
12 5 2 Viewing current settings 564
12 5 3 Entering limit values 566
Overall height / Working radius 566
Slewing angle 567
Entering objects 569
12 5 4 Entering limit values / objects manually 572
Limit values 572
Objects 573
12 5 5 Switching monitoring functions on / off 574
12 5 6 Shutdown by working range limiter 575
12 6 Work break 577
12 6 1 Short work breaks 577
12 6 2 Work breaks of more than 8 hours 578
To secure the truck crane 578
12 7 Heating and air-conditioning system 579
12 7 1 Standard heating system 579
Switching on 579
Heating 579
Air distribution 580
Switching off 581
12 7 2 Air-conditioning system 581
Warnings 581
Switching on / off 582
Cooling 582
Drying the air 583
12 7 3 Auxiliary water heater 583
Preheating the engine 584
Preheating the crane cab 584
Switching on 585
Setting the day and time 586
Storing the heating start 587
Setting the heating period 588
Switching heating start on / off 588
Switching off 589
Setting the remaining time 589
12 7 4 Auxiliary air heater 590
Switching on 590
Temperature 591
Switching off 591
Additional functions 591
13 Rigging work 595
13 1 Rigging work checklists for crane operation with the main boom 595
13 1 1 CHECKLIST: Rigging 595
13 1 2 CHECKLIST: Unrigging 599
13 2 Choosing a suitable site 603
13 2 1 Determining the required ground bearing area 603
13 2 2 Safe distance from slopes and pits 606
13 2 3 Earthing the truck crane 607
13 2 4 Safe distance from electrical lines 608
13 3 Rigging work after driving with a trailer 611
13 3 1 Switching off the boom floating position 611
13 3 2 Switching off the slewing gear freewheel 612
Before slewing 612
13 3 3 Switching off boom pre-tensioning 613
13 4 Connecting / disconnecting the hand-held control 614
13 5 Starting the engine for driving for rigging work 615
13 5 1 Starting / turning off the engine with the hand-held control 615
Prerequisites 615
To start the engine 616
Turning off the engine 616
13 5 2 Starting / turning off the engine from the crane cab 617
Prerequisites 617
To start the engine 617
After starting the engine 618
Turning off the engine 618
13 6 Outriggers 619
13 6 1 CHECKLIST: Extending the outriggers 619
13 6 2 CHECKLIST: Retracting the outriggers 621
13 6 3 Permissible outrigger spans 622
13 6 4 Preparing the truck crane 623
In the driver’s cab 623
Control units (outrigger) 623
13 6 5 Setting the spans 624
For on-road driving 625
13 6 6 Extending / retracting outriggers 626
From the control units 627
With the hand- held control 628
From the crane cab 630
13 6 7 Moving the outrigger pads into working / driving position 632
13 6 8 Enlarging the ground bearing area 633
13 6 9 Extending / retracting supporting cylinders 635
From the control units 636
With the hand- held control 637
From the crane cab 638
13 6 10 Levelling the truck crane on outriggers 640
Inclination displays 640
Prerequisites 641
Manual alignment 642
Automatic alignment 643
13 6 11 Levelling the free-standing truck crane 645
13 6 12 Outrigger pressure display 647
13 7 Rigging / unrigging the counterweight 649
13 7 1 Counterweight parts 649
Version A 649
Version B 650
Version C 650
13 7 2 Identification 651
13 7 3 Slinging points 652
13 7 4 CHECKLIST: Rigging counterweight 653
13 7 5 CHECKLIST: Unrigging counterweight 654
13 7 6 Assembling counterweight versions 655
On the turntable 655
With the base plate 656
With version A 658
With version B 660
With version C 662
13 7 7 counterweight hoist unit 666
Counterweight submenu 666
Extending / retracting the lifting cylinders 667
Automatic mode, rigging 668
Automatic mode, unrigging 669
Cancel automatic mode 670
13 7 8 Removing / installing the counterweight on the turntable 671
Mounting 672
Removing 673
13 7 9 Setting down counterweight for driving the truck crane 674
13 7 10 Slewing with rigged counterweight 676
13 8 Rigging work on the main boom 677
13 8 1 Hook block on the bumper 677
Picking up the hook block 677
Attaching the hook block 678
13 8 2 Hook block on a separate vehicle 679
Hook block (picking up) 680
Hook block (setting down) 680
13 8 3 Reeving and unreeving the hoist rope 682
Fastening the rope end clamp 682
Reeving the hoist rope 684
Hoist rope (unreeving) 687
13 8 4 Possible reeving methods on the main boom 688
With 7 head sheaves 688
With 8 head sheaves 691
13 8 5 Installing / removing the lifting limit switch 694
Installing the lifting limit switch 694
Removing the lifting limit switch 697
13 8 6 Locking / Unlocking the lifting limit switch 698
Locking 698
Unlocking 699
13 8 7 Anemometer and air traffic control light 700
Mounting 700
Removing 701
13 9 Other rigging work 703
13 9 1 Rigging in free on wheels working position 703
13 9 2 Railings on the turntable 705
13 9 3 Mirror for crane operation 706
14 Driving the rigged truck crane 709
14 1 Safety instructions 709
14 2 Route 711
14 3 Before driving the rigged truck crane 711
14 3 1 Checking the tyre pressure and the wind speed 711
14 4 Permissible rigging modes and axle loads 713
14 4 1 Axle loads 713
14 4 2 To drive without a load 713
14 4 3 To drive with a load 714
14 5 Driving from the driver’s cab 715
14 5 1 Preparing to drive 715
Transmission 715
Switching on separate steering 715
Connections 715
14 5 2 While driving 716
14 6 Driving from the crane cab 717
14 6 1 Preparing to drive 717
14 6 2 Opening / closing the Driving mode submenu 718
Automatically 718
Manually 720
Closing 720
14 6 3 Starting / turning off the engine for driving 721
To start the engine 721
Turning off the engine 722
14 6 4 Steering 722
Switching on 722
Adapt steering direction 722
Displays when steering 723
Normal steering 723
Separate steering 724
14 6 5 Operating the transmission 725
Driving direction 726
Selecting the transmission mode 726
14 6 6 Starting 727
14 6 7 While driving 727
14 6 8 Warning messages 728
14 6 9 Possible connections 729
Longitudinal / transverse differential locks 730
14 6 10 After driving 731
14 7 Driving in combined operation 733
14 7 1 Switching combined operation on/off 733
Prerequisites 733
Switching on 734
Switching off 734
14 7 2 Starting/turning off the engine 735
14 7 3 Preparing to drive 736
Transmission 736
Switching on separate steering 736
Connections 736
14 7 4 While driving 737
Without load 737
With load 738
15 Malfunctions during crane operation 741
15 1 Emergency stop switch 741
15 2 What to do when a malfunction occurs during crane operation 743
Load can be lowered 743
Load cannot be lowered 743
15 3 Fuses 745
Notes on changing fuses 745
15 3 1 Fuses on the turntable 746
Fuse groups F1/F2 746
Fuses on the circuit board 747
15 3 2 Fuses in the crane cab 748
15 3 3 Fuses in the battery box 750
15 3 4 SLI fuses 751
15 4 Finding and eliminating malfunctions 753
15 4 1 Malfunctions on the engine 753
15 4 2 Malfunctions on the main hoist / auxiliary hoist 755
15 4 3 Malfunctions on the derricking gear 756
15 4 4 Malfunctions in the telescoping mechanism 757
Telescoping mechanism error messages 758
15 4 5 Malfunctions on the slewing gear 760
15 4 6 Malfunctions on the counterweight hoist unit 761
15 4 7 Malfunctions in the hydraulic system / hydraulic oil cooler 762
15 4 8 Malfunctions when inclining the crane cab 762
15 4 9 Malfunctions when operating with the hand-held control 762
15 4 10 Malfunctions when driving from the crane cab 763
15 4 11 Malfunctions on the outriggers 764
15 4 12 Troubleshooting on the SLI 765
General malfunctions 765
Error messages in the monitoring submenu 766
Displays in the error submenu 768
Table of error codes 770
Switching off the sensor / tachogenerator 773
15 4 13 Malfunctions ECOS – superstructure 774
ECOS program version 774
General malfunctions 774
Error messages 775
Exiting the submenu 776
15 5 Emergency operations and programs 777
15 5 1 Mechanical emergency operation for retracting 778
Check prior to the emergency operation 778
Procedure 778
Mechanical emergency operation 779
15 5 2 Telescoping emergency program 781
Starting the emergency program 781
Determining the type of error 782
If there is an error on the length indicator 783
If there is an error on a proximity switch 787
Terminating the emergency program 788
Tables for approaching the locking points 789
15 5 3 Entering the current telescoping 791
15 5 4 Emergency operation with the hand-held control 793
Preparations 793
Operating a power unit 794
Stopping movements 796
Stopping movements in emergencies 796
Turning off the engine 796
15 5 5 Switching on emergency operation in coolant circuit 797
15 6 Hydraulic emergency operation 799
15 6 1 Operating principle 799
15 6 2 Connecting/disconnecting hoses 800
15 6 3 Activating/deactivating emergency operation 801
15 6 4 Establishing the required hydraulic circuits 802
Switching over valves 802
For lifting/ lowering 804
For slewing 805
15 6 5 Carrying out emergency operation 806
Slewing 806
Derricking 807
Lifting/lowering 807
15 6 6 After emergency operation 808
Switching offemergency operation 808
Switching to crane operation 808
Disconnecting the hoses 808
15 6 7 Emergency supply of another crane 809
Before emergency supply 809
After emergency supply 809
16 Technical information for the superstructure 813
16 1 Technical data 813
16 1 1 Maximum lifting capacity (DIN / ISO / EN) 813
16 1 2 Dimensions and weights of the truck crane, axle loads 814
16 1 3 Dimensions and weights of removable parts 814
Hook blocks and hook tackle 814
Counterweight parts 815
Counterweight versions 815
16 1 4 Superstructure 816
Engine 816
Hoists 816
Slewing gear 816
Derricking gear 816
Main boom 817
Lattice extension 817
Operating speeds 817
17 Index 821
A 823
B 823
C 823
D 825
E 827
F 829
H 829
I 830
K 830
L 830
M 831
O 832
P 833
R 833
S 834
T 835
V 837
W 837
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