Grove GMK 3060i Lattice Extension Operating Manual 3113112 – PDF DOWNLOAD
FILE DETAILS:
Grove GMK 3060i Lattice Extension Operating Manual 3113112 – PDF DOWNLOAD
Language : English
Pages : 212
Downloadable : Yes
File Type : PDF
Size: 8.82 MB
DESCRIPTION:
Grove GMK 3060i Lattice Extension Operating Manual 3113112 – PDF DOWNLOAD
About these operating instructions:
Validity of these operating instructions
These operating instructions only apply to lattice extensions which were
delivered by Manitowoc Crane Group Germany GmbH.
In addition, for the operation of the truck crane with a lattice extension described
in these operating instructions, all details in the included Operating
instructions of the GMK 3060i for which the lattice extension was delivered
from the factory, are applicable.
Prerequisites for assembly and operation
The lattice extensions described in these operating instructions may only be
operated together with a GROVE truck crane GMK 3060i whose serial number
is identical with the serial number that is marked on the lattice extensions.
Safety instructions
The operation of GMK 3060i with one of the lattice extensions described in
these operating instructions is subject to:
– all the basic safety instructions to be found in the subsequent section Basic
safety instructions and
– all the safety instructions contained in the supplied operating instructions
of GMK 3060i.
References to other operating instructions
Cross references to other operating or maintenance instructions are shown
in the following forms:
- GMK 3060i operating instructions, Part 2 Crane operation – Rigging work.
The number for the chapter on Rigging work is found at the front, on the second
page of the operating instructions specified.
or - GMK 3060i operating instructions – Safe load indicator.
The corresponding page number can be found in the index, under the entry
for Safe load indicator.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Grove GMK 3060i Lattice Extension Operating Manual 3113112 – PDF DOWNLOAD
1 Important information 7
1 1 About these operating instructions 7
Validity of theseoperating instructions 7
Prerequisites forassembly and operation 7
Safety instructions 7
References to other operating instructions 7
1 2 Basic safety instructions 8
1 2 1 Warnings and symbols 8
1 3 Intended use 9
1 4 Organizational measures 11
1 5 Personnel qualifications 13
1 6 Safety instructions for truck crane work 14
2 Transport dimensions and weights 19
2 1 Swing-away lattice extension 19
2 2 Auxiliary single-sheave boom top 19
2 3 Heavy load lattice extension 19
3 8 7/15 m swing-away latticeextension 23
3 1 Validity 23
3 2 Additional operating and display elements 23
3 2 1 In the crane cab 24
On the right control panel 24
On the CCS control unit 24
On the RCL control unit 25
3 2 2 Operating and display elements on the hand-held control 27
3 2 3 Operating elements on the swing-away lattice extension 28
3 3 Identification of the swing-away lattice extension 29
Serial number onsection1 30
Serial number onsection2 30
3 4 Composition of the swing-away lattice extension 31
3 5 Centres of gravity for slinging 32
3 6 Checklists for rigging work 33
3 6 1 Overview of the required rigging work 33
3 6 2 CHECKLIST: Installing 8 7/15 m swing-away lattice extension 34
3 6 3 CHECKLIST: Removing 8 7/15 m swing-away lattice extension 36
For a rigged lattice extension 36
For a folded lattice extension 38
3 6 4 CHECKLIST: Rigging the 8 7/15 m swing-away lattice extension 41
3 6 5 CHECKLIST: Unrigging the 8 7/15m swing-away lattice extension 47
3 7 Description of rigging work 53
3 7 1 Preparing the truck crane for rigging 53
Prerequisites forrigging 53
Prerequisites forunrigging 53
Securing lattice extension with cord 54
3 7 2 Checking the transport condition 55
Transport condition with lattice extension folded at the side 56
Transport condition with removed lattice extension 60
3 7 3 Checking the anti-twist device on the hose drum 61
3 7 4 Establishing/disconnecting the hydraulic connection 63
Establishing thehydraulic connection 63
Breaking the hydraulic connection 64
3 7 5 Guides and holders for the hydraulic hoses 65
When unrigging 65
When rigging 66
3 7 6 Connections with folded lattice extension 67
Connections in the Front 1 area 67
Connections in the Front 2 area 69
Connections in the middle area 71
Connections in the rear area 73
3 7 7 Securing/releasing section 2 75
3 7 8 Connecting/disconnecting the slewing connection 77
Creating a slewing connection 77
Releasing a slewing connection 78
3 7 9 Connections on the left and right of the main boom head 79
Establishing connections 79
Releasing connections 80
Relieving the connecting points 82
3 7 10 Swivelling the lattice extension when rigging 83
When rigging – section1 83
When unrigging – section1 84
When rigging – section2 85
When unrigging – section2 86
3 7 11 Establishing/releasing connections on the lattice extension 88
Section1 and section2 installed 89
Only section1 installed 90
3 7 12 Electrical connections on the lattice extension 91
On 8 7 m swing- away lattice extension 91
On the 15 m swing-away lattice extension 93
3 7 13 Unfolding/folding the deflection sheave 94
Folding out the deflection sheave 94
Folding in the deflection sheave 95
3 7 14 Positioning/removing the hoist rope 96
Positioning hoistrope 96
Removing the hoist rope 96
Possible reeving methods on the lattice extension 97
3 7 15 Installing/removing the lifting limit switch 98
Overriding connection on main boom 98
On 8 7 m swing- away lattice extension 99
On 15 m swing- away lattice extension 100
3 7 16 Installing/removing the anemometer 101
On 8 7 m swing- away lattice extension 101
On 15 mswing- away lattice extension 102
3 7 17 Installing/removing the air traffic control light 103
Installing 103
Removing 104
3 7 18 Derricking the lattice extension 105
When rigging 105
During operation 107
3 7 19 Setting the angle – with the auxiliary crane 108
Setting the angle – with the auxiliary crane 108
Pin positions 109
3 7 20 Setting the angle – without the auxiliary crane 110
Entering the RCL code 110
Setting an angle of 20 or 40 111
Setting 0 angle 113
Inclining the truck crane 115
3 7 21 Transportation on a separate vehicle 116
3 8 Operation with the lattice extension 117
3 8 1 Setting the RCL 118
Luffable lattice extension 118
Inclinable lattice extension 119
3 8 2 Derricking the main boom 120
3 8 3 Telescoping with rigged lattice extension 121
3 8 4 Information about the RCL shutdown 122
3 8 5 Procedure if permissible wind speed is exceeded 123
3 8 6 Information about the main boom operation when the lattice extension is folded/rigged 124
Folded 124
Rigged 124
3 9 Turning loads with the lattice extension 127
Prerequisites 127
3 9 1 Setting the RCL 127
Switch on the auxiliary hoist and enter the reeving 127
3 9 2 Turning a load 129
3 10 Driving with rigged crane with a rigged latticeextension 131
3 10 1 Driving route 132
3 10 2 Boom positions and axle loads 132
Information about the tables 133
8 7 m swing-away lattice extension 134
15 m swing-away lattice extension 135
3 10 3 Driving the rigged crane 136
3 11 Finding and eliminating malfunctions 137
3 12 Maintenance work 139
3 12 1 Modules in need of protection during cleaning work 139
3 12 2 Maintenance work M1, monthly 140
Pins 140
3 12 3 Maintenance work M12, every twelve months 141
Lubricate joints onsection1 141
4 Auxiliary single-sheave boom top 145
4 1 Identification 145
4 2 Installing/removing auxiliary single-sheave boom top 147
4 2 1 Installing the auxiliary single-sheave boom top 147
4 2 2 Removing the auxiliary single-sheave boom top 148
4 3 Rigging the auxiliary single-sheave boom top 149
4 3 1 Rigging in transport position 149
4 3 2 Rigging in working position 150
4 3 3 Attaching and removing the hoist rope 151
4 3 4 Setting the RCL 151
4 3 5 Possible reeving methods on the auxiliary single-sheave boom top 152
4 3 6 Lifting limit switch and anemometer 153
For operation 153
For transport 153
Anemometer 153
4 4 Operation with the auxiliary single-sheave boom top 155
4 5 Turning loads with the auxiliary single-sheave boom top 157
Prerequisites 157
4 5 1 Setting the RCL 157
4 5 2 Turning a load 159
4 6 Driving the rigged crane with a rigged auxiliary singlesheave boom top 161
5 Heavy load lattice extension 165
5 1 Identification 165
5 2 Attaching and securing the heavy load lattice extension 167
5 2 1 Slinging point 167
5 2 2 Folding in/out rope attachment point 168
Folding out rope attachment point 168
Folding in rope attachment point 168
5 2 3 Securing the heavy load lattice extension with guide rope 169
5 3 Installing/removing the heavy load lattice extension 171
5 3 1 Installing the heavy load lattice extension 171
5 3 2 Removing the heavy load lattice extension 173
5 4 Rigging the heavy load lattice extension 175
5 4 1 Rigging in transport position 175
5 4 2 Rigging in working position 178
5 4 3 Setting the angle position of the heavy load lattice extension 181
Installing/ removing the chain hoist 181
Prerequisites 182
Setting 40 angle 182
Setting 0 angle 183
5 4 4 Attaching and removing the hoist rope 184
Possible reeving methods on the heavy load lattice extension 185
5 4 5 Lifting limit switch and anemometer 186
For operation 186
For transport 186
Anemometer 187
5 4 6 Transportation on a separate vehicle 187
5 5 Operation with the heavy load lattice extension 189
5 5 1 Setting the RCL 190
5 5 2 Derricking the main boom 191
5 5 3 Telescoping with rigged heavy load lattice extension 192
5 5 4 Information about the RCL shutdown 193
5 5 5 Procedure if the permissible wind speed is exceeded 193
5 5 6 Information about the main boom operation when the heavy load lattice extension is folded/r 194
Folded 194
Rigged 194
5 6 Turning loads with the heavy load lattice extension 197
Prerequisites 197
5 6 1 Setting the RCL 197
Switching on the auxiliary hoist andentering the reeving 197
5 6 2 Turning a load 199
5 7 Driving with a rigged crane and rigged heavy load lattice extension 201
6 Index 205
A 207
E 207
H 207
I 208
L 208
M 209
O 209
P 209
S 210
T 210
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