Grove Crane TM 9120 Carrier Operator & Safety Handbook Manual – PDF DOWNLOAD
FILE DETAILS:
Grove Crane TM 9120 Carrier Operator & Safety Handbook Manual – PDF DOWNLOAD
Language : English
Pages :120
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Grove Crane TM 9120 Carrier Operator & Safety Handbook Manual – PDF DOWNLOAD
Section 1 – INTRODUCTION 1-1
Section 2 – SAFETY PRECAUTIONS 2-1
GENERAL 2-1
OPERATOR’S INFORMATION 2–2
OPERATOR’S QUALIFICATION 2-3
ELECTROCUTION HAZARD 2-4
Set-Up and Operation 2-5
Electrocution Hazard Devices 2-6
Electrical Contact 2-8
Special Operating Conditions and Equipment 2-8
CRUSHING HAZARDS 2-9
TRAVEL OPERATION 1
MAINTENANCE 2-12
Service and Repairs 2-13
lubrication 2–13
Tires 2-14
BATTERIES 2-14
ENGINE 2-15
WORK PRACTICES 2-15
Crane Access 2-15
Job Preparation 2-15
COLD WEATHER OPERATION 2-16
Section 3-CAB CONTROLS AND INDICATORS 3-1
ENGINE CONTROLS AND INDICATORS 3-1
Cold Start Switch 3-1
Voltmeter 3-1
Ignition Switch 3-1
Oil Pressure Gauge 3-6
Tachometer/Hourmeter 3-6
Engine Temperature Gauge 3-6
Fuel Quantity Gauge 3-6
Foot Throttle Pedal 3-6
Engine Brake Switch 3-6
Engine Brake Select Switch 3-6
Engine Stop Light 3-7
Idle/Diagnostic Switch 3-7
Test Mode Switch 3-7
Fluid/Warning Light 3-7
TRAVEL CONTROLS AND INDICATORS 3–7
Speedometer 3-7
Air Pressure Gauge 3-7
Parking Brake Control 3-7
viii
TABLE OF CONTENTS (continued}
Page
Park Brake Indicator 3-8
Transmission Shift Lever 3-8
Range Control Button 3-8
Clutch Pedal 3-8
Brake Pedal 3-8
Low Air Pressure Indicator 3-8
Auxiliary Transmission Control 3-8
Auxiliary Transmission Low Range Indicator 3-9
Auxiliary Transmission High Temperature Indicator 3-9
Inter-Axle Differential lock Control 3-9
Differential locked Indicator 3–9
Emergency Steer Indicator 3-9
Swing Brake On Indicator 3-9
Trailer Emergency Brake Control 3-1 o
ACCESSORY CONTROLS AND INDICATORS 3-10
Cab Circulating Fan 3-10
Horn Button 3-10
Turn Signal lever 3-10
Left Turn Signal Indicator 3-10
Right Turn Signal Indicator 3-1 0
Faur-Way Flasher Switch 3-10
Flasher Light 3-10
Cab Dome Light 3-11
Fire Extinguisher 3-11
Windshield Wiper Switch 3-11
Headlights Switch 3-11
Headlight High Beam Indicator 3-11
Heater Control Switch 3-1 i
Temperature Control 3-11
Defrost Control 3-12
Dim mer Switch 3-12
Tire Inflation Switch 3-·12
Tire Inflation Indicator 3-12
ADDITIONAL CARRIER CONTROLS 3-12
Outrigger Control Box 3-12
Outrigger Selector Switches 3-12
Outrigger Extension/Retraction Switch 3-14
Center Front Stabilizer Switch 3–14
Bubble Level Indicator 3-14
Outrigger Pin Control Box 3-14
Engage/Disengage Switch 3-14
Power Switch 3-14
ix
TABLE OF CONTENTS (continued}
Page
Section 4- OPERATING PROCEDURES 4-1
BREAKING IN A NEW CARRIER 4-1
PRE-STARTING CHECKS 4-1
Fuel Supply 4–1
Engine Oil 4-2
Engine Coolant 4-2
Batteries 4-2
Seats 4-2
Seat Belts 4-2
Seat Belt Maintenance 4-2
Cleaning Seat Belt Webbing 4–2
Signal and Running Lights 4-2
Foot and Parking Brakes 4-2
Tires 4-3
Wheels 4-3
Safety Equipment 4-3
Daily Lubrication 4-3
COLD WEATHER OPERATION 4-3
ENGINE OPERATION 4-3
Starting Procedure 4-4
Cold Weather Starting 4-5
Idling the Engine 4-5
Racing the Engine 4-6
Shutdown Procedure 4-6
CRANE TRAVEL OPERATION 4-6
Active Restraints 4-6
Seat Belts 4-6
Traveling – General 4-7
Clutch Operation 4-8
Shifting Gears 4-9
Upshifting 4–11
Downshifting 4-12
Driving Tips 4-13
Auxiliary Transmission 4-13
Inter-Axle Differential 4-13
Brakes 4-14
Removable Counterweight 4-16
When Using Upper and Lower Counterweights 4-16
Removal 4-16
Installation 4-17
X
TABLE OF CONTENTS (continued}
Page
When Using Upper Counterweight Oniy 4··-20
Removal 4··-·20
installation 4-·22
When Removing Lower Counterweight Only 4··-23
Removal 4··-23
installation 4—23
Front and Rear Outrigger Box Removal 4-··25
Front Outrigger Box F~emoval 4—:-26
Rear Outrigger Box Removal 4···32
Front and Haar Outrigger Box Installation 4-36
Rear Outrigger Box Installation 4·•·36
Front Outrigger Box Installation 4-·37
Jobsite Travel 4—-38
Hecommended Crane Shutdown Procedures 4–38
OPTIONAL EQUIPMENT OPERATION 4-~-45
Engine Brake 4 45
Engine Block Heater 4–45
Trailing Boom 4 -45
Preparation for Highway Transport 4–45
Trailing Boom Operation • 4—50
Returning to Normal Crane Operation 4—-51
Travel Precautions 4-52
Pa rkm• g !h e Bo om “f’v a•t1 er·nif ) ·o IIy • “””‘””””H••”·· d – –52
Section 5- LUBRICATION 5-1
GENERAL 5·-1
LUBRICATION POINTS 5-1
\NIRE ROPE LUBRIC A T!ON 5-20
LIST OF FIGURES
Title Page
Basic Nomenclaturn l-2
Cab Controls and Indicators 3–·2
Additional Carrier Controls 3–13
Clutch Travel 4–·8
Shift Pattern 4··-11
Counterweight Removal Systern 4–18
Upper and Lower Counterweight Demounted 4-20
Upper Counterweight Resting on Stand 4-21
Lower Counterweight Demounted 4–24
Front Outrigger Box F~ernoval _ 4–27
Rear Outngger Box Removal 4–34
Trailing Boom Currier (Three Axle Ca rrier) 4”–46
LIST OF FIGURES (continued}
Trailing Boorn Carrier (Two Axle Carrier) 4-48
Loading Hook Block With Auxiiiary Lifting Device Available 4—•50
Self Loading Hook Block 4–52
Lubrication Chati _ 5 4
LIST OF CHARTS
Title
Permissible Jobsite Travel Chart witri Boom Over Front
at Carrier with 74–116’Jib Installed
Permissible Jobsite Travel Chart with Boom Ovar Rear
of Carrier with 74-116’Jib Installed 4-40
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