Grove Crane Manitowoc GMK 3060 Operating Instruction Manual 3302623 – PDF DOWNLOAD
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Grove Crane Manitowoc GMK 3060 Operating Instruction Manual 3302623 – PDF DOWNLOAD
Language : English
Pages : 898
Downloadable : Yes
File Type : PDF
Size: 25 MB
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Grove Crane Manitowoc GMK 3060 Operating Instruction Manual 3302623 – PDF DOWNLOAD
Basic Safety Instructions
2.1 Intended Use:
The GMK3060 truck crane is constructed in accordance with the latest technology and recognized safety regulations. However, it is important to note that the operator and third parties can still be endangered, and the crane or other property may be at risk during its use.
- Modification of the truck crane is only permitted with the consent of Manitowoc Crane Group Germany GmbH.
- The GMK3060 truck crane should only be used when it is in perfect technical condition, for its intended purpose, and with proper attention to safe operation and potential hazards.
- Any malfunctions that could compromise safety must be addressed immediately.
- The GMK3060 truck crane should only be operated without the corresponding special equipment within the permitted temperature range (refer to Technical Data, pages 1-7).
- The GMK3060 truck crane is designed exclusively for lifting loads within the permitted GMK3060 lifting capacities. The load must be properly slung to a vertically positioned hook block before lifting.
Intended use also includes:
- Observing the entire crane documentation, including the operating manual(s), lifting capacity table, outrigger pressure table, and safety manual.
- Adhering to the inspection and maintenance requirements specified in the maintenance manual.
- The GMK3060 may only be operated with approved equipment parts that are labeled with the serial number of the GMK3060, as approved by Manitowoc Crane Group Germany GmbH.
- The manufacturer is not liable for any damage caused by improper or unauthorized use of the GMK3060 truck crane. The user assumes full responsibility for any such use.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Grove Crane Manitowoc GMK 3060 Operating Instruction Manual 3302623 – PDF DOWNLOAD
Additional pages 3
Reduction of slewing speed – can be switched on and off 3
Important notes 3
Operation 4
Additional and modified operating elements 4
Switching reduction off and on 5
CCS display 7
Menu changes 7
Start menus 7
Displays for the counterweight 8
1 Overview 43
1 1 Accidents 43
1 2 Branch offices 45
1 2 1 Manitowoc Crane Care 45
1 2 2 Dealer list 45
1 3 Warranty specifications 45
1 4 Terms used 46
1 5 Technical data 49
1 5 1 Maximum lifting capacity (DIN/ISO/EN) 49
1 5 2 Maximum lifting capacity (ASME B 30 5) 49
1 5 3 Dimensions and weights of the truck crane, axle loads 50
Dimensions 51
Weight and axle loads 51
1 5 4 Dimensions and weights of removable parts 52
Spare wheel 52
Outriggers 52
Counterweight sections 52
Hook blocks and hook tackle 53
1 5 5 Carrier 55
Engine, 55
Transmission 55
Transfer case 55
Axle lines 55
Steering 56
Tyres 56
Electrical system 56
Tool 56
Towing coupling 56
Driving speeds 56
Climbing ability 57
Outriggers 57
Turning radii 58
1 5 6 Superstructure 58
Main hoist 58
Auxiliary hoist 59
Slewing gear 59
Derricking gear 59
Main boom 59
Lattice extension 59
Operating speeds 60
1 6 Documentation supplied 61
1 6 1 Questions on documentation 62
1 7 Notes on the operating manual 63
1 7 1 What do the symbols used mean? 63
1 7 2 How is the operating manual structured? 65
Division 65
Structure of thechapters 65
Structure of thepages 66
1 7 3 How do I find the information I need? 67
Cross-references example 68
1 7 4 What information is available for operations planning? 70
1 8 Conversion table for US measuring units 71
1 9 Training – Information 73
1 10 Identification 74
1 11 EC Declaration of Conformity 76
2 Basic safety instructions 77
2 1 Intended use 77
2 1 1 Improper use 78
2 2 Organisational measures 79
2 3 Personnel qualifications 81
2 4 Safety instructions for driving the truck crane 83
2 5 Safety instructions for crane operation 85
2 6 Instructions on transporting persons 89
Equipment for lifting persons 89
Personnel 90
Operation 90
Truck crane 91
3 Operating elements for driving 93
3 1 Overview of the operating elements 93
3 1 1 On the outside of the truck crane 94
3 1 2 Driver’s cab 96
Overview 96
Behind the cover 98
Page 99
Doors 100
Front 101
3 1 3 Instrument panel 102
Middle 102
Left/right 106
3 1 4 Transmission operating elements 107
3 1 5 Driving mode display 108
3 1 6 Steering column/steering wheel 109
3 1 7 Tachograph 110
3 1 8 Standard heating system 111
Auxiliary water heating system 112
Auxiliary air heater 113
3 1 9 CCS control unit 114
3 1 10 CCS – menu-dependent displays 116
3 1 11 CCS display – Start menu 117
3 1 12 CCS – Overview menu groups 118
3 1 13 Carrier menu group 119
Suspension/ level adjustment menu 120
Driving menu 121
Exhaust system menu 122
Air intake inhibitor menu 123
3 1 14 Settings menu group 124
Menu for setting the display brightness and date/time 125
3 1 15 Information menu group 126
Operating hours menu 127
Engine/ transmission error menu 128
Crane operation error menu 129
3 1 16 Various controls menu group 130
3 1 17 Outrigger control units 131
3 2 Brief description of the operating elements 133
3 2 1 Definition of direction information 133
Basic rule 133
Switches and buttons 134
3 2 2 General notes on the operating elements 134
3 2 3 General rules for buttons and symbols on the display 135
3 2 4 Engine, 136
Steering column 136
Multipurpose switch 136
Instrument panel 136
3 2 5 AdBlue (DEF) exhaust system 138
CCS display 138
Instrument panel 139
Driving mode display 140
3 2 6 Air intake inhibitor 141
CCS display 141
3 2 7 Crane control CCS 142
3 2 8 Electrical system 146
3 2 9 Transmission 147
Transmission control unit 147
Driving mode display 148
3 2 10 Reversing camera 150
3 2 11 BirdView system 270 151
3 2 12 Final drive 153
3 2 13 Brakes 155
Service brake 155
Additional brakes 156
Parking brake 157
3 2 14 Steering / separate steering 158
Instrument panel 158
Driver’s door 158
CCS display 159
3 2 15 Suspension 161
CCS display 161
3 2 16 Lighting/windscreen wipers/horn 162
Steering column 162
Instrument panel 162
Roof 165
3 2 17 Level adjustment system 166
3 2 18 Tachograph/speedometer 168
Tachograph 168
3 2 19 Diagnostics 169
3 2 20 Windows, doors, keys 170
Window winder 170
Doors 171
Keys 172
3 2 21 Front flap 172
4 Starting the engine for driving / switching it off 173
4 1 Starting the engine from the driver’s cab 173
4 1 1 CHECKLIST: Starting the engine 173
4 1 2 CHECKLIST: At low temperatures 176
4 1 3 Ladders 177
4 1 4 Refuelling 181
Fuel tank 181
Refill the AdBlue (DEF) tank 183
Auxiliary heatertank 184
4 1 5 Checks before starting the engine 185
At the hydraulictank 185
Battery master switch 186
4 1 6 Switch on the ignition 186
4 1 7 Lamp test/equalisation of the switching states 187
Lamp test 187
Equalisation of switching conditions 187
4 1 8 Display – setting the brightness 188
4 1 9 Torque reduction 189
AdBlue (DEF) tank 189
System malfunctions 190
4 1 10 Overriding the torque reduction 191
4 1 11 Cleaning the exhaust system 192
Automatic cleaning 192
Manual cleaning 193
Disabling cleaning 194
4 1 12 Start the engine 195
Without flame start system 196
With flame startsystem 197
4 1 13 Inspections after starting the engine 198
Checking in the main menu 198
Indicator lamps on the instrument panel 198
4 1 14 Monitoring elements 199
Instrument panel 199
4 1 15 Start menu 200
4 2 Switching off the engine 201
4 2 1 At the ignition lock and with the outrigger control units 201
After turning off 201
4 2 2 With emergency stop switches 202
Resetting the emergency stopswitch 202
4 3 Air intake inhibitor 203
Releasing the air intake inhibitor 203
5 Driving 205
5 1 Before driving 205
5 1 1 CHECKLIST: Checks before on-road driving 205
5 1 2 Check the condition of the truck crane 210
Electrical system 210
Adjust the mirrors 210
Warning plates for vehicle width 212
Displaying vehicle height 212
Supply pressure 213
Parking brake 214
5 1 3 Adjusting the seat and the steering column 215
Driver’s seat 215
Passenger’s seat 217
Adjusting the steering column 218
Storage compartment under the driver’s seat 218
5 1 4 Switching the suspension on/off 219
Open the menu 219
Switching the suspension on 220
Switching the suspension off 220
5 1 5 Setting the tachograph 221
Prerequisites 221
In the event of malfunctions 221
Setting the tachograph 222
5 1 6 Entering the time/date 226
5 1 7 Displaying and resetting operating hours 227
5 1 8 Settings/indications on the driving display 228
5 2 Operating the transmission 229
5 2 1 Switching on 229
5 2 2 Switching the transmission to the neutral position 230
5 2 3 Selecting the direction of travel and starting gear 231
Selecting the driving direction 231
Selecting the starting gear 232
5 2 4 Changing the operating mode 233
Changing to automatic mode 233
Change-over to manual mode 233
5 2 5 Starting 234
5 2 6 Driving and changing gears 236
In automatic operating mode 236
In manual operating mode 237
5 2 7 Changing the driving direction 238
5 2 8 Stopping 238
Stopping for a long period of time 238
5 2 9 DM and RM transmission mode 239
Switching on 239
Switching off 240
5 2 10 On the roller type dynamometer 241
5 2 11 Preheating transmission 241
5 3 Driving and turning off the truck crane 243
5 3 1 Checks while driving 243
Immediately after you start to move 243
While driving 245
5 3 2 Cruise control 246
Switching on 246
Switching off 247
5 3 3 Temposet 247
Switching on 247
Switching off 247
5 3 4 Driving downhill 248
Starting 248
Checks when driving downhill 249
Downshifting 249
Additional brakes 250
5 3 5 Driving uphill 251
Starting 251
Driving 251
5 3 6 Warning or malfunction messages on the instrument panel 252
Meaning of thelamps 252
5 3 7 Notes on torque reduction 254
5 3 8 Warning messages in the start menu 255
5 3 9 Switching the truck crane off 256
Secure it against rolling away 256
When stationary for more than 8hours 257
5 3 10 Fold-up berth 258
5 4 Off-road driving 259
Adjustments to the transmission 259
Connections 259
Changing the vehicle level 259
Rocking the vehicle free and towing 259
5 4 1 Longitudinal and transverse differential locks 260
5 4 2 Operating the level adjustment system 262
Open the menu 262
Setting the on-road level 263
Pre-selecting suspension struts 263
Changing the vehicle level 264
Viewing the current inclination 264
Exiting the menu 265
5 4 3 Freeing an immobilised truck crane 266
Rocking the truck crane free 266
Towing free forwards 267
Towing free totherear 267
5 5 Separate steering 269
5 5 1 Switching to separate steering 269
Manually 270
Automatically 271
5 6 Heating and air-conditioning system 273
5 6 1 Standard heating system, 273
Switching on 273
Temperature 273
Fan 273
Fresh air/ recirculated air 274
Air distribution 274
Switching off 275
5 6 2 Auxiliary water heater 276
Preheating theengine 276
Preheating the driver’s cab 277
Switching on 277
Setting the dateand time 279
Storing the heating start 280
5 6 3 Auxiliary air heater 282
Switching on 282
Setting the heating level 283
Setting the day and time 284
Setting the preselection time 284
Preselection times Delete 286
Switching off 286
5 6 4 Air-conditioning system 287
Switching on 287
Operation 287
Drying the air 288
Switching off 288
5 7 Towing a trailer 289
Effects on the axleloads 289
Coupling the trailer 290
Connecting the supply lines 291
Removing supplylines 292
Uncoupling thetrailer 292
Checking the braking force 294
6 Driving modes 295
6 1 Driving modes 295
Information about the axle loads 295
6 1 1 How to use the tables 296
6 1 2 Table for a maximum axle load of 12 t (26,500 lbs) 297
Tyres 385/95 R25 297
Tyres 445/95 R25 298
Tyres 525/80 R25 299
6 2 Weighing the truck crane 300
Weighing error 300
Axle groups 301
Weighing procedure 302
Evaluation 303
7 Transport 305
7 1 Transport with transport vehicle 305
7 1 1 CHECKLIST: Checks before transport 306
7 1 2 Drive the truck crane on to the transport vehicle 308
Driving on 309
Lashing 309
7 2 Transport by ship 310
8 Malfunctions in driving mode 311
8 1 Emergency stop switches 311
8 2 What to do when a malfunction occurs in road traffic 313
8 3 Towing away the truck crane 315
8 3 1 Towing after engine/transmission damage 316
Compressed-air supply 316
Electric power supply 316
On the transmission 317
Axle drives 317
Parking brake 317
Towing the truck crane out of the danger area 318
Longer towing distances 318
8 3 2 Tow starting 318
8 4 Other emergency operations 319
8 4 1 Externally starting the truck crane 319
8 4 2 Battery charger 320
Prerequisites 320
8 5 Wheels and tyres 321
8 5 1 Wheel change 321
Removing a damaged wheel 322
On the spare wheel holder 322
Mounting a wheel 323
8 5 2 Inflating the tyres yourself 325
Connecting thefilling hose 325
Inflating the tyres 326
Remove the fillinghose 326
8 6 Tilting/lowering the driver’s cab 327
8 6 1 Prerequisites and information on tilting 327
8 6 2 Tilting/lowering the driver’s cab 328
Operating the hand pump 328
Tilting the driver’scab 329
Lowering the driver’s cab 330
8 7 Fuses on the carrier 331
Information on replacing fuses 331
8 7 1 Fuses in the driver’s cab 332
8 7 2 Fuses in the battery box 338
8 8 Troubleshooting 339
8 8 1 Malfunctions on the engine 339
When operating with the dual tank 342
8 8 2 Faults on the AdBlue (DEF) system 342
8 8 3 Malfunctions of the differential locks 343
8 8 4 Malfunctions in the transmission 344
8 8 5 Malfunctions of the steering 345
8 8 6 Malfunctions of the service brake 346
8 8 7 Malfunctions on the suspension 346
8 8 8 Malfunctions of the level adjustment system 347
8 8 9 Malfunctions in the hydraulic system/hydraulic oil cooler 347
8 9 Warnings in the start menu 349
Symbols in the display area 349
8 9 1 Engine/transmission error menu 354
Open the menu 354
Exiting the menu 354
8 10 Procedure in the event of malfunctions 355
8 10 1 Switching on emergency operation in coolant circuit 355
8 10 2 Procedure in the event of transmission malfunctions 356
Error messages 356
Displaying errorcodes 358
9 Operating elements for crane operation 359
9 1 Overview of the operating elements 359
9 1 1 Exterior of the truck crane 360
9 1 2 Crane cab 364
Side panel 366
Crane cab, rear 368
9 1 3 Control panels 370
Left 370
Right 371
9 1 4 Control lever configuration 372
Version 1 372
Version 2 373
9 1 5 Heating system 375
9 1 6 CCS control unit 376
9 1 7 Menu-independent displays 378
9 1 8 CCS – Start menu 379
9 1 9 CCS – Overview menu groups 380
9 1 10 Superstructure menu group 384
Superstructure lock sub-menu 385
Counterweight menu 386
9 1 11 Outrigger menu group 387
Outrigger cylinders menu 388
Outrigger menu 390
9 1 12 Teleautomation menu group 391
Telescoping full automation menu 392
Telescoping semi-automation menu 393
Main boom configuration menu 394
9 1 13 Working range limiter menu group 395
Overall height menu 396
Working radius menu 397
Slewing anglemenu 398
Hoist rope travel limitation menu 399
9 1 14 Information menu group 1 400
Hydraulic pressure and fuel consumption menu 401
9 1 15 Driving menu group 402
Driving mode menu 404
9 1 16 Telescoping emergency program menu group 406
Manual telescoping menu 407
Telescoping emergency program menu 408
Unknown telescoping menu 409
9 1 17 Settings menu group 410
Adjust wiper stroke interval menu 411
Set display brightness and date/time menu 412
Switch units menu 413
Set control lever characteristic curve menu 414
Power unit speedsmenu 415
9 1 18 Information menu group 2 417
Operating hours menu 418
Engine/ transmission error menu 419
Crane operation error menu 420
Program version menu 421
9 1 19 Various controls 422
9 1 20 RCL control unit 424
9 1 21 Menu-independent displays 426
9 1 22 RCL – menu groups 427
9 1 23 Crane operation menu group 428
Enter rigging mode menu 429
Monitoring menu 430
Lifting capacity table menu 432
9 1 24 Additional functions menu group 433
Datalogger menu 434
9 1 25 Hand-held control 435
9 1 26 Outrigger control units 436
Button 436
Outrigger button 437
Inclination and outrigger pressure display 438
9 1 27 For emergency hydraulic operation 439
9 2 Brief description of the operating elements 441
9 2 1 Definition of direction information 441
Basic rule 441
Switches 441
9 2 2 General rules for buttons and symbols on the display 442
9 2 3 Engine 443
Side panel 443
CCS display 443
9 2 4 AdBlue (DEF) system 444
CCS display 444
9 2 5 Seat contact switch and dead man’s switch 445
9 2 6 Crane control CCS 446
9 2 7 Outrigger – crane cab 453
Control panels 453
CCS display 453
9 2 8 Outrigger – control units 455
General information 455
Outrigger menu 456
9 2 9 Inclination indicators 458
9 2 10 Outrigger pressure displays 459
Outrigger submenu 459
Outrigger control units 459
9 2 11 Anemometer displays 459
9 2 12 Counterweight menu 460
9 2 13 Superstructure lock/house lock menu 462
Superstructure lock 462
House lock 463
9 2 14 Main hoist 465
Control panels 465
CCS display 465
9 2 15 Auxiliary hoist 467
Control panels 467
CCS display 468
9 2 16 Slewing gear 469
Control panels 469
CCS display 470
9 2 17 Derricking gear 471
Control panels 471
CCS display 472
9 2 18 Telescoping mechanism 473
Control panels 473
CCS display 473
Telescoping full automation menu 474
Telescoping semi- automation menu 475
Manual telescoping menu 477
Main boom configuration menu 480
9 2 19 Hydraulic system 481
9 2 20 Rated capacity limiter (RCL) 482
Control unit control console RCL 482
Display RCL 483
Enter rigging mode menu 485
Monitoring menu 488
Lifting capacity tables menu 491
Datalogger menu 492
RCL override – version A 493
RCL override – version B 494
9 2 21 Electrical system 495
9 2 22 Lighting, windscreen wiper/washing system 496
Lighting 496
Windscreen wiper/washing system 498
9 2 23 Hand-held control 499
Sockets on truckcrane 499
Engine control panel 500
Horn 500
9 2 24 Diagnostics 503
9 2 25 Windows, doors, keys 504
Windscreen 504
Rear window 504
Crane cab door 505
Keys 506
9 3 Short description of the operating elements – driving from the crane cab 507
9 3 1 Driving mode menu 507
9 3 2 Transmission 508
9 3 3 Final drive 509
9 3 4 Brakes 510
CCS display 510
Side panel from above 511
9 3 5 Steering 512
CCS display 512
Steering modes 513
Separate steering 513
Control panels 514
10 Starting/switching off the engine – for crane operation 515
10 1 When starting the engine for the first time in the day 515
10 2 Starting the engine – from the crane cab 517
10 2 1 Checking the fuel level and AdBlue (DEF) level 517
Fuel 517
AdBlue (DEF) 517
10 2 2 Checks before starting the engine 518
Checks on the carrier 518
Checking the hand-held control 518
10 2 3 Switch on the ignition 518
10 2 4 Equalisation of the switching states 519
10 2 5 Display – setting the brightness 519
10 2 6 Start the engine 520
10 2 7 Inspections after starting the engine 521
10 2 8 Set idling speed 522
10 3 Starting the engine – with the hand-held control 523
10 4 Switching off the engine 524
10 4 1 On the ignition lock / with hand-held control 524
After starting from the crane cab 524
After starting up with the hand- held control 524
After turning off 524
10 4 2 Using the emergency stop switches 525
Resetting the emergency stopswitch 525
11 Crane operation 527
11 1 Before operating the crane 527
11 1 1 CHECKLIST: Checks before operating the crane 527
11 1 2 Checking the condition of the truck crane 531
Auxiliary heater – tank 531
Visual inspection 532
Checking the position of the hoist ropes 532
Checking the electrical system 533
11 1 3 Adjusting the crane cab seat and front control panel 534
Crane cab seat 534
Front panel 535
11 1 4 Checking the safety equipment 536
Rated capacity limiter 536
Lifting limit switch 536
Emergency stop switches 537
Seat contact switch 538
11 1 5 Earthing the load 539
11 1 6 Preheating the hydraulic oil 540
11 1 7 Locking/unlocking the superstructure 542
Locking points 542
Lock the superstructure 543
Unlocking the superstructure 543
11 1 8 Switching the houselock on/off 544
Switching on the houselock 544
Switching off the houselock 546
11 2 Operation of the rated capacity limiter 547
11 2 1 Switch on the RCL 548
Switching on 548
Brightness of thedisplays 550
Temperature onthe display 550
11 2 2 Enter rigging mode 551
Entering individual components 552
Entering the RCLcode 556
Entering the reeving 557
Accepting the rigging mode 557
11 2 3 Checks before operating the crane 559
Open the menu 559
Checks 559
11 2 4 Displays during crane operation 562
11 2 5 RCL early warning 565
11 2 6 RCL shutdown 565
Shutdown due to overload 565
11 2 7 Display in the event of errors 567
11 2 8 RCL override – version A 568
Overview status display 568
When rigging 569
To raise the boom 570
In emergencies 571
11 2 9 RCL override – version B 572
11 2 10 Displaying the lifting capacity tables 573
11 2 11 Datalogger 575
Export data 575
Display the data 576
11 3 Crane operation with main boom 579
11 3 1 Checks during crane operation 579
Horizontal alignment 579
Safe distances 579
Checking the windspeed 580
11 3 2 Permissible slewing ranges and working positions 581
360 slewing range 581
Working position 0to the rear 581
180 to the front rigging position 582
Free on wheels working position 582
11 3 3 Main hoist 583
Switching on themain hoist 584
Lifting and lowering 584
Switching off the main hoist 585
11 3 4 Auxiliary hoist 586
Switching on the auxiliary hoist 586
Lifting and lowering 587
Switching off the auxiliary hoist 588
11 3 5 Lifting limit switch and lowering limit switch 589
Lifting limit switch 589
Lowering limit switch 591
11 3 6 Derricking gear 592
Switching on the derricking gear 592
Raising and lowering 593
Re-enable raising function 594
Switching off the derricking gear 594
Lowering the main boom to ahorizontal position 595
11 3 7 Telescoping mechanism 596
Overview 597
Telescoping process 597
Assignment for display 600
Fixed length, intermediate length, telescoping length 601
Telescoping 602
Telescoping sequence 602
Checks prior tostarting operations 603
Switching on thetelescoping mechanism 604
Function of the control lever 604
Switching off thetelescoping mechanism 606
Manual telescoping 607
Checking the initial position 607
Unlocking the telescoping cylinder 609
Extending/ retracting the telescoping cylinder 611
Lock telescoping cylinder 612
Unlocking the telescopic section 613
Telescoping the telescopic section 614
Locking the telescopic section 615
Locking the telescopic section for on-road driving 616
Telescoping with semi-automaton 616
Telescoping with full automation 619
Telescoping the main boom when horizontal 620
Telescoping with main boom configuration 620
11 3 8 High-speed mode 621
Derricking gear telescoping mechanism 621
Hoists 622
11 3 9 Slewing gear 623
Switching on the slewing gear 623
Slewing 624
Braking the slewing movement 625
Applying the slewing gear brake 626
Releasing the slewing gear brake 626
Slewing gear freewheel 626
Switching off the slewing gear 627
11 3 10 Switching the reduction of slewing speed on and off 628
Switching reduction off 628
11 3 11 Possible movement combinations 629
11 4 Settings and displays for crane operation 631
11 4 1 Inclining the crane cab 631
11 4 2 Set idling speed 632
11 4 3 Adjusting the wiper stroke interval of the windscreen wiper 632
11 4 4 Limiting the power unit speeds 633
11 4 5 Switching units of measure 634
11 4 6 Setting the characteristic curves for the control levers 635
11 4 7 Using the slewable spotlights 636
Manually swinging 636
Automatic load tracking 637
11 4 8 Overriding the torque reduction 638
11 4 9 Displaying the operating hours 639
11 5 Working range limiter 641
11 5 1 Viewing current settings 642
On the RCL display 642
11 5 2 Opening the working range limiter menu 643
11 5 3 Entering limit values 646
Overall height 646
Working radius 647
Slewing angle 647
Hoist rope travel limitation 648
11 5 4 Entering limit values manually 650
Limit values 650
11 5 5 Switching monitoring functions on/off 652
11 5 6 Shutdown by working range limiter 653
11 6 Work break 655
11 6 1 In case of short work breaks 655
11 6 2 In case of work breaks of more than 8 hours 656
To secure the truck crane 656
11 7 Heating and ventilating the crane cab 657
11 7 1 Heating system 657
Switching on 658
Temperature 658
Fan 659
Fresh air/ recirculated air 659
Air distribution 659
Setting the day and time 661
Storing the heating start 662
Setting the heating period 663
Switching the heating start onand off 663
Switching off 664
Setting the remaining runtime 664
11 7 2 Air-conditioning system 665
Switching on 665
Operation 665
Drying the air 666
Switching off 666
11 8 CraneSTAR system 667
11 8 1 Overview 667
11 8 2 Position of the components 667
12 Rigging work 669
12 1 Rigging work checklists for crane operation with themain boom 669
12 1 1 CHECKLIST: Rigging 669
12 1 2 CHECKLIST: Unrigging 674
12 2 Selecting the suitable site 677
12 2 1 Determining the required load-bearing area 677
12 2 2 Safe distance from slopes and pits 680
12 2 3 Earthing the truck crane 681
12 2 4 Safe distance from overhead power lines 682
12 3 Connecting/disconnecting the hand-held control 685
12 4 Starting the engine for rigging 687
12 4 1 Starting/turning off the engine with the hand-held control 687
Prerequisites 687
Start the engine 688
Switching off theengine 688
12 4 2 Starting/switching off the engine from the outrigger control units 689
Prerequisites 689
Start the engine 689
Switching off the engine 689
12 5 Outrigger 691
12 5 1 CHECKLIST: Extending the outriggers 691
12 5 2 CHECKLIST: Retracting the outriggers 693
12 5 3 Permissible outrigger spans 694
12 5 4 Preparing the truck crane 695
In the driver’s cab 695
Outrigger control units 695
12 5 5 Setting the spans 697
12 5 6 Extending/retracting outrigger beams 699
From the control units 700
From the cranecab 701
12 5 7 Moving the outrigger pads into working/driving position 703
12 5 8 Enlarging the load-bearing area 704
12 5 9 Extending/retracting supporting cylinders 705
From the control units 706
From the cranecab 707
12 5 10 Levelling the truck crane on outriggers 709
Inclination indicators 709
Prerequisites 710
Manual alignment 711
Automatic alignment 712
12 5 11 Levelling the free-on-wheels truck crane 713
12 5 12 Outrigger pressure display 715
12 6 Rigging/unrigging the counterweight 717
12 6 1 Instructions on rigging 717
When rigging 717
When unrigging 718
12 6 2 Counterweight sections and identification 719
Counterweight sections 719
Identification 720
12 6 3 Slinging points on the counterweight sections 721
12 6 4 CHECKLIST: Rigging the counterweight 722
12 6 5 CHECKLIST: Unrigging the counterweight 725
12 6 6 Assembling counterweight versions 727
Version A 728
Version B 730
Version A and B 732
Further combinations, version A 734
Further combinations, version B 736
12 6 7 Counterweight hoist unit 740
Counterweight menu 740
Extending/ retracting the lifting cylinders 741
Locking/ Unlocking counterweight 743
12 6 8 Setting down counterweight for driving the truck crane 744
12 6 9 Slewing with the rigged counterweight 745
12 7 Rigging work on the main boom 747
12 7 1 Hook block on the bumper 747
Picking up the hook block 747
Attaching the hook block 748
12 7 2 Hook block on a separate vehicle 749
Picking up the hook block 750
Setting down the hook block 750
12 7 3 Hook blocks with ballast plates 752
Removing 752
Installing 753
Information on crane operation 753
Reeving the hoistrope 756
Unreeving hoistrope 759
12 7 5 Rigging aid for the hoist rope 760
Establishing/ disconnecting connections 760
Rigging the hoistrope 761
12 7 6 Possible reevings on the main boom 762
With 5 head sheaves 763
With 6 head sheaves 765
12 7 7 Installing/removing the lifting limit switch 768
Installing lifting limit switch 768
Removing the lifting limit switch 771
12 7 8 Locking/unlocking the lifting limit switch 773
Locking 773
Removing the lock 773
12 7 9 Anemometer and air traffic control light 774
Installing 774
Switching the air traffic control light on and off 775
Removing 776
12 8 Other rigging work 777
12 8 1 Folding mirrors in/out and adjusting 777
Camera on main boom 778
Camera on thehoists 781
Camera on the driver’s cab 781
Operating thecamera 782
12 8 3 Step at the crane cab 783
13 Driving with a rigged truck crane 785
13 1 Route 785
13 2 Permissible rigging modes and axle loads 786
13 2 1 To drive without a load 786
13 2 2 To drive with a load 786
13 2 3 Axle loads 787
13 3 Before driving the rigged truck crane 789
13 3 1 Check the tyre pressures and wind speed 789
13 3 2 Secure the superstructure against slewing 789
13 3 3 Putting the truck crane on the wheels 790
13 4 Driving from the driver’s cab 793
13 4 1 Preparing to drive 793
Transmission 793
Switching on separate steering 793
Connections 793
13 4 2 Whilst driving 794
13 5 Driving from the crane cab 795
13 5 1 Preparing to drive 796
13 5 2 Opening/closing the Driving menu 797
Opening 797
Closing 798
13 5 3 Steering system 799
Switching on 799
Adjusting the steering direction 799
Displays when steering 800
Normal steering mode 800
Separate steering 801
13 5 4 Operating the transmission 803
Driving direction 803
Crane’s hydraulic system on/off 803
Selecting the transmission mode 804
13 5 5 While driving 805
DMand RM transmission mode 805
Transmission mode D 805
Warning messages 805
13 5 6 Possible connections 806
Longitudinal/ transverse differential locks 806
13 5 7 After driving 808
14 Malfunctions during crane operation 809
14 1 Emergency stop switches 809
14 2 What to do when malfunctions occur during crane operation 811
The load can be set down 811
Load cannot be setdown 811
14 3 Fuses in the crane cab 813
Information on replacing fuses 813
14 4 Finding and eliminating malfunctions 818
14 4 1 Malfunctions on the engine 818
14 4 2 Malfunctions when operating with the hand-held control 818
14 4 3 Malfunctions on the turntable lock 819
14 4 4 Malfunctions when inclining the crane cab 819
14 4 5 Malfunctions on the main hoist 820
14 4 6 Malfunctions in the telescoping mechanism 821
14 4 7 Malfunctions in the hoist cameras 822
14 4 8 Malfunctions in the main boom camera 823
14 4 9 Malfunctions on the derricking gear 824
14 4 10 Malfunctions on the slewing gear 825
14 4 11 Malfunctions on the counterweight hoist unit 826
14 4 12 Malfunctions in the hydraulic system/hydraulic oil cooler 827
14 4 13 Malfunctions when driving from the crane cab 827
14 4 14 Malfunctions of the outriggers 828
14 5 Warning and error messages 829
Program version 829
14 5 1 Warning messages on the CCS display 829
Meaning of the symbols 830
14 5 2 Warning messages on the RCL display 833
14 5 3 Error messages on the CCS display 837
14 5 4 Malfunctions in the CraneStar system 839
14 6 Emergency operations and programs 841
14 6 1 Mechanical emergency activation for retracting 842
Prior to the emergency activation, check 842
Procedure 842
Mechanical emergency activation 843
14 6 2 Telescoping emergency program 845
Open the Emergency program submenu 845
Determining the type of error 846
If there is an erroron the length indicator 847
Tables for approaching the locking points 851
14 6 3 Entering the current telescoping 853
14 6 4 Emergency operation with the hand-held control 855
Preparations 855
Pre-selecting a power unit 856
Operating a powerunit 856
Stopping movements 857
Stopping movements in emergencies 858
Switching off theengine 858
14 7 Hydraulic emergency operation 859
14 7 1 Connect/Disconnect hoses 859
14 7 2 Establishing the hydraulic circuits required 860
Switching overvalves 860
For lifting/ lowering 862
14 7 3 Performing emergency activation 863
14 7 4 After the emergency activation 863
14 8 Hydraulic emergency operation BGR 159 865
14 8 1 Operating principle 865
14 8 2 Connecting/disconnecting hoses 866
For transformers 866
For the hand pump 867
14 8 3 Establishing the hydraulic circuits required 868
Switching positions of the valves 868
Switching over valves 868
For lifting/ lowering 870
For slewing 871
14 8 4 Performing emergency operation 871
Derricking 872
Lifting/lowering 873
Slewing 873
14 8 5 After emergency operation 874
Switching off emergency operation 874
Switching over to crane operation 874
Disconnecting thehoses 874
14 8 6 Emergency supply of another crane 875
After emergency supply 876
15 Index 877
A 879
B 879
C 879
D 882
E 884
F 886
H 886
I 886
K 887
L 887
M 888
O 888
P 889
R 890
S 891
T 892
V 894
W 894
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V