Genie Z-34/22 IC Service & Repair Manual 1312294 – PDF DOWNLOAD
Language : English
Pages : 133
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Z-34/22 IC Service & Repair Manual 1312294 – PDF DOWNLOAD
Front Cover........................................................................ 1 Important Information.............................................................. 2 Find a Manual for this Model....................................................... 2 Revision History................................................................... 3 Serial Number Legend............................................................... 4 General Safety Rules............................................................... 5 Table of Contents.................................................................. 7 Specifications..................................................................... 13 Machine Specifications......................................................... 13 Machine Component Weights...................................................... 14 Performance Specifications..................................................... 14 Hydraulic Oil Specifications................................................... 15 Hydraulic Component Specifications............................................. 18 Machine Torque Specifications.................................................. 19 Kubota WG-972 Engine Specifications............................................ 20 GM .998L Engine Specifications................................................. 21 Kubota D1105 Engine Specifications............................................. 22 Perkins 403D-11 Engine Specifications.......................................... 23 Perkins 403F-11 Engine Specifications.......................................... 24 Hydraulic Hose and Fitting Torque Specifications............................... 25 Torque Procedure............................................................... 26 Repair Procedures.................................................................. 28 Introduction................................................................... 28 Platform Controls.............................................................. 30 1-1 Drive Joystick......................................................... 30 How to Adjust the Drive Joystick....................................... 30 1-2 Boom Function Speed Controller Adjustments............................. 32 Boom Function Speed Controller Adjustments............................. 32 Platform Components............................................................ 34 2-1 Platform Leveling Slave Cylinder....................................... 34 How to Remove the Platform Leveling Slave Cylinder..................... 34 How to Bleed the Leveling Slave Cylinder............................... 34 2-2 Platform Rotator....................................................... 35 How to Remove the Platform Rotator..................................... 35 How to Bleed the Platform Rotator...................................... 36 2-3 Platform Overload System............................................... 37 How to Calibrate the Platform Overload System (if equipped)............ 37 Jib Boom Components............................................................ 38 3-1 Jib Boom............................................................... 38 How to Remove the Jib Boom............................................. 38 3-2 Jib Boom Bell Crank.................................................... 39 How to Remove the Jib Boom Bell Crank.................................. 39 3-3 Jib Boom Lift Cylinder................................................. 39 How to Remove the Jib Boom Lift Cylinder............................... 39 Primary Boom Components........................................................ 41 4-1 Cable Track............................................................ 41 How to Repair the Primary Boom Cable Track............................. 41 4-2 Primary Boom........................................................... 41 How to Shim the Primary Boom........................................... 41 How to Remove the Primary Boom......................................... 42 How to Disassemble the Primary Boom.................................... 44 4-3 Primary Boom Lift Cylinder............................................. 45 How to Remove the Primary Boom Lift Cylinder........................... 45 4-4 Primary Boom Extension Cylinder........................................ 46 How to Remove the Primary Boom Extension Cylinder...................... 46 4-5 Platform Leveling Master Cylinder...................................... 48 How to Remove the Platform Leveling Master Cylinder.................... 48 Secondary Boom Components...................................................... 49 5-1 Secondary Boom......................................................... 50 How to Disassemble the Secondary Boom.................................. 50 5-2 Secondary Boom Lift Cylinders.......................................... 53 How to Remove the Secondary Boom Lift Cylinders........................ 53 Engines........................................................................ 55 6-1 Kubota Diesel Models................................................... 55 Timing Adjustment...................................................... 55 How to Check the Glow Plugs............................................ 55 RPM Adjustment......................................................... 55 How to Remove the Flex Plate........................................... 56 How to Install the Flex Plate.......................................... 56 Coolant Temperature and Oil Pressure Switches.......................... 56 6-2 Kubota Gasoline / LPG Models........................................... 57 Choke Adjustment....................................................... 57 Timing Adjustment...................................................... 57 Carburetor Adjustment.................................................. 57 RPM Adjustment......................................................... 57 How to Remove the Flex Plate........................................... 58 How to Install the Flex Plate.......................................... 58 Coolant Temperature and Oil Pressure Switches.......................... 58 6-3 Perkins Diesel Models.................................................. 59 Timing Adjustment...................................................... 59 RPM Adjustment......................................................... 59 How to Remove the Flex Plate........................................... 60 How to Install the Flex Plate.......................................... 60 Coolant Temperature and Oil Pressure Switches.......................... 60 6-4 GM .998L Models........................................................ 61 Timing Adjustment...................................................... 61 How to Remove the Flex Plate........................................... 62 How to Install the Flex Plate.......................................... 62 Hydraulic Pumps................................................................ 63 7-1 Auxiliary Pump......................................................... 63 How to Test the Auxiliary Pump......................................... 63 How to Remove the Auxiliary Pump....................................... 63 7-2 Function Pump.......................................................... 64 How to Removet the Function Pump....................................... 64 7-3 Drive Pump............................................................. 64 How to Remove the Drive Pump........................................... 65 How to Prime the Drive Pump............................................ 65 Manifolds...................................................................... 66 8-1 Function Manifold Components........................................... 66 8-2 Valve Adjustments - Function Manifold.................................. 70 How to Adjust the System Relief Valve.................................. 70 How to Adjust the Primary Boom Down Relief Valve....................... 70 How to Adjust the Secondary Boom Down Relief Valve..................... 71 8-3 Jib Boom and Platform / Jib Boom Rotate Manifold Components............ 73 8-4 Brake/Two-Speed Manifold Components.................................... 74 8-5 Traction Manifold Components, 2WD...................................... 75 8-6 Traction Manifold Components, 4WD...................................... 76 8-7 Valve Adjustments, 4WD Traction Manifold............................... 78 8-8 Valve Coils............................................................ 79 How to Test a Coil..................................................... 79 Valve Coil Resistance Specification.................................... 79 How to Test a Coil Diode............................................... 80 Fuel and Hydraulic Tanks....................................................... 81 9-1 Fuel Tank.............................................................. 81 How to Remove the Fuel Tank............................................ 81 9-2 Hydraulic Tank......................................................... 82 How to Remove the Hydraulic Tank....................................... 82 Turntable Rotation Components.................................................. 83 10-1 Turntable Rotation Hydraulic Motor.................................... 83 How to Remove the Turntable Rotation Motor............................. 83 Axle Components................................................................ 84 11-1 Hub and Bearings, 2WD Models.......................................... 84 How to Remove the Hub and Bearings..................................... 84 How to Install the Hub and Bearings.................................... 84 Fault Codes........................................................................ 85 Introduction................................................................... 85 How to Retrieve Engine Fault Codes Perkins 403F-11 Models.................. 86 How to Retrieve Engine Fault - Codes GM .998L Models........................... 87 Schematics......................................................................... 93 Introduction................................................................... 93 Electrical Symbol Legend....................................................... 94 Hydraulic Symbols Legend....................................................... 95 Electrical Component and Wire Color Legends.................................... 96 Electrical Schematics - Gasoline/LPG Models.................................... 99 Electrical Schematic - Gasoline/LPG Models.................................100 Electrical Schematic, Functions - Gasoline/LPG Models......................101 Electrical Schematic, PSI DF Engine - Gasoline/LPG Models..................104 Electrical Schematics - Diesel Models..........................................105 Electrical Schematic - Diesel Models (ANSI / CSA)..........................106 Electrical Schematic, Functions - Diesel Models ANSI / CSA.................107 Electrical Schematic - Diesel Models (CE / AS).............................110 Electrical Schematics - Options................................................113 Kubota D1105 Engine Schematic, Options.....................................114 Perkins 403F-11 Engine Schematic, Options..................................115 Manifold and Limit Switch Wiring Diagram - Diesel Models, Options..........118 Manifold and Limit Switch Wiring Diagram - Gasoline/LPG Models, Options....119 Lift Guard Contact Alarm Wiring Diagram, Options...........................122 Fuel Level Telematics Wiring Diagram, Options..............................123 Hydraulic Schematics...........................................................125 Hydraulic Schematic, 2WD Models............................................126 Hydraulic Schematic, 4WD Models............................................130 Back Cover.........................................................................133
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