Genie Telehandlers GTH-636 GTH-844 GTH-1056 GTH-1256 Maintenance Manual 1305161 – PDF DOWNLOAD
Language : English
Pages : 54
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Telehandlers GTH-636 GTH-844 GTH-1056 GTH-1256 Maintenance Manual 1305161 – PDF DOWNLOAD
Front Cover................................................................ 1 Important Information...................................................... 2 Models included in this manual............................................. 3 Identifying the Correct Procedure for your Model........................... 3 Find additional Manuals for your Model..................................... 3 Revision History........................................................... 4 General Safety Rules....................................................... 5 Table of Contents.......................................................... 7 Specifications.............................................................11 Fluid Capacities.......................................................11 Air Conditioner Refrigerant Specifications.............................11 Performance Specifications.............................................12 Performance Specifications.........................................12 Torque Specifications..................................................14 Tires and Wheels...................................................14 Powertrain Specifications..............................................15 Operator and Maintenance Manuals...................................15 Deutz Engine Models................................................15 Transmission Specifications........................................16 Axle Specifications................................................16 Hydraulic Specifications...............................................17 Hydraulic Relief Valves............................................17 Hydraulic Oil Specifications.......................................18 Hydraulic Hose and Fitting Torque Specifications...................21 Torque Procedure...................................................22 Maintenance Inspection Reports.............................................26 Maintenance Schedule...................................................26 Pre-Delivery Preparation Report........................................27 Scheduled and Programmed Maintenance Inspection Report.................28 Maintenance Procedures.....................................................24 Introduction...........................................................24 Commissioning Procedures...............................................29 C-1 Perform 50 Hour Service........................................29 C-2 Perform Engine Maintenance – 50 Hours..........................29 C-3 Perform 150 Hour Service.......................................30 Quarterly Maintenance Procedures.......................................31 Q-1 Check for Open Bulletins and Owner Registration................31 Q-2 Battery inspection.............................................32 Q-3 Inspect the Electrical Wiring..................................32 Q-4 Check the Boom Wear Pads.......................................33 Q-5 Check the Exhaust System.......................................34 Q-6 Inspect the Tires, Wheels and Lug Nut Torque...................34 Q-7 Inspect the Fork Level and Auxiliary Hydraulic Hose Tension....35 Q-8 Inspect the Fuel and Hydraulic Tank Cap Venting Systems........36 Q-9 Visual Inspection of the Hydraulic Oil.........................37 Q-10 Inspect the Engine Air Filter.................................38 Q-11 Lubricate the Driveshaft......................................38 Q-12 Inspect and Lubricate the Sequencing Chains...................39 Annual Maintenance Procedures..........................................42 A-1 Inspect the Forks..............................................42 A-2 Adjust the Boom Sequencing Chains - GTH-636, GTH-844...........42 A-3 Adjust the Boom Sequencing Chains - GTH-1056, GTH-1256.........43 A-4 Replace Hydraulic Tank Return Filter Element...................44 A-5 Replace the Cab Air Intake Filter Element (if equipped)........45 Programmed Maintenance Procedures......................................46 P0-1 Lubricate the Boom............................................46 P0-2 Deutz Engine Maintenance – Under 1000 Hours...................47 P0-3 Axle Maintenance – Under 1000 Hours...........................48 P0-4 Transmission Maintenance – Under 1000 Hours...................49 P1-1 Perform Engine Maintenance – 1000 Hours.......................50 P1-2 PerformTransmission Maintenance – 1000 Hours..................50 P1-3 Perform Axle Maintenance – 1000 Hours.........................51 P2-1 Test or Replace the Hydraulic Oil.............................51 P3-1 Perform Engine Maintenance – 3000 Hours.......................52 P5-1 Perform Engine Maintenance – 5000 Hours.......................53 P6-1 Perform Engine Maintenance – 6000 Hours.......................53 Back Cover.................................................................54
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