Genie Slab & Rough Terrain Scissor Lifts Maintenance Manual 1305686 – PDF DOWNLOAD
Language : English
Pages : 92
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Slab & Rough Terrain Scissor Lifts Maintenance Manual 1305686 – PDF DOWNLOAD
Front Cover...................................................................................................... 1 Introduction Introduction........................................................................................ 2 Important Information............................................................................................ 2 Models included in this manual................................................................................... 3 Find additional Manuals for your Model........................................................................... 3 Identifying the Correct Procedure for your Model................................................................. 3 Glossary of terms:............................................................................................... 3 Revision History................................................................................................. 4 General Safety Rules............................................................................................. 5 Table of Contents................................................................................................ 7 Specifications...................................................................................................11 Performance Specifications...................................................................................11 Function Speeds GS-30, GS-32, GS-46, GS-47, GS-55........................................................11 Function Speeds GS-69, GS-84, GS-90......................................................................12 Drive Speeds.............................................................................................13 Torque Specifications........................................................................................14 Tires and Wheels.........................................................................................14 Battery Specifications.......................................................................................15 Battery Specifications - DC and BE Models................................................................15 Engine Specifications........................................................................................17 Engine Operator and Maintenance Manuals..................................................................17 Deutz Engine Models......................................................................................17 Perkins Engine Models....................................................................................18 Ford Engine Models.......................................................................................18 Kubota Engine Models.....................................................................................19 Kohler Engine Models.....................................................................................19 GM Engine Models.........................................................................................20 Hydraulic Specifications.....................................................................................21 Hydraulic Relief Valves..................................................................................21 Hydraulic and Drive Hub Fluid Capacities.................................................................23 Hydraulic Oil Specifications.............................................................................24 Hydraulic Hose and Fitting Torque Specifications.........................................................27 Torque Procedure.........................................................................................28 Maintenance Inspection Reports...................................................................................32 Maintenance Schedule.........................................................................................32 Pre-Delivery Preparation Report..............................................................................33 Scheduled Maintenance Inspection Report - Scissor Lifts......................................................34 Programmed Maintenance Inspection Report - Scissor Lifts.....................................................35 Maintenance Procedures...........................................................................................30 Introduction.................................................................................................30 Commissioning Procedures.....................................................................................36 C-1 Perform 50 Hour Service..............................................................................36 C-2 Perform Engine Maintenance – 50 Hours................................................................36 C-3 Perform 150 Hour Service.............................................................................37 Quarterly Maintenance Procedures.............................................................................38 Q-1 Check for Open Bulletins and Owner Registration......................................................38 Q-2 Battery Inspection...................................................................................39 Q-3 Check the Module Tray Latch Components...............................................................41 Q-4 Inspect the Battery Balancer - GS-69 DC..............................................................42 Q-5 Inspect the Electrical Wiring........................................................................43 Q-6 Inspect the Electrical Contactor - GS-30m, GS-30, GS-32m, GS-32, GS-46, GS-55, GS-69 DC, GS-69 BE....44 Q-7 Inspect the Voltage Inverter (if equipped)...........................................................44 Q-8 Test the Flashing Beacons (if equipped)..............................................................46 Q-9 Visual Inspection of the Hydraulic Oil...............................................................46 Q-10 Inspect the Hydraulic Filters.......................................................................47 Q-11 Check the Exhaust System - Engine Models............................................................48 Q-12 Inspect the Fuel Tank Check Valve Venting System - GS-69 RT Gas Models..............................49 Q-13 Test the Fuel Select Operation - Gasoline/LPG Models................................................49 Q-14 Check and Adjust the Engine RPM.....................................................................50 Q-15 Inspect the Tires, Wheels and Lug Nut Torque........................................................53 Q-16 Confirm the Proper Brake Configuration - GS-69, GS-84, GS-90........................................53 Q-17 Test the Drive Brakes...............................................................................54 Q-18 Test the Drive Speed – Stowed Position..............................................................54 Q-19 Test the Drive Speed - Raised Position..............................................................55 Q-20 Test the Down Limit Switch, Level Sensor and Pothole Limit Switches - GS-30, GS-32, GS-46, GS-55....55 Annual Maintenance Procedures................................................................................61 A-1 Check the Drive Hub Oil Level and Fastener Torque....................................................61 A-2 Test the Function Pump - GS-69 BE and GS-69 DC.......................................................62 A-3 Test the Oscillate Axle - GS-90......................................................................62 A-4 Test the Descent Delay - GS-69, GS-84, GS-90 (if equipped)...........................................65 A-5 Test the Platform Overload Pressure Transducer and Platform Height Sensor............................66 A-6 Check the Steer Yoke King Pin Fastener Torque........................................................71 Programmed Maintenance Procedures............................................................................72 P0-1 Inspect the Engine Air Filter - GS-69 RT............................................................72 P0-2 Grease the Steer Yokes - GS-30m, GS-30, GS-32, GS-46, GS-55.........................................73 P0-3 Replace the Drive Hub Oil - GS-30, GS-32m, GS-32, GS-46, GS-55......................................73 P0-4 Ford Engine Maintenance – Under 1000 Hours..........................................................74 P0-5 Kohler Engine Maintenance – Under 1000 Hours........................................................75 P0-6 Kubota Engine Maintenance – Under 1000 Hours........................................................76 P0-7 Perkins Engine Maintenance – Under 1000 Hours.......................................................77 P0-8 GM Engine Maintenance – Under 1000 Hours............................................................78 P0-9 Deutz Engine Maintenance – Under 1000 Hours.........................................................79 P1-1 Perform Engine Maintenance – 1000 Hours.............................................................80 P1-2 Replace the Drive Hub Oil - GS-69, GS-84, GS-90.....................................................81 P2-1 Perform Engine Maintenance – 2000 Hours.............................................................81 P2-2 Replace the Hydraulic Filters.......................................................................82 P2-3 Check the Free-wheel Configuration - GS-84 and GS-90................................................83 P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if equipped)....................................85 P2-5 Grease the Steer Axle Wheel Bearings - GS-69 BE and GS-69 DC........................................88 P2-6 Test or Replace the Hydraulic Oil...................................................................90 P3-1 Perform Engine Maintenance – 3000 Hours.............................................................91 P5-1 Perform Engine Maintenance – 5000 Hours.............................................................91 P6-1 Perform Engine Maintenance – 6000 Hours.............................................................92 Back Cover.......................................................................................................93
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