Genie S-60 J Service & Repair Manual 1285305 – PDF DOWNLOAD
Language : English
Pages : 135
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie S-60 J Service & Repair Manual 1285305 – PDF DOWNLOAD
Front Cover.......................................................... 1 Important Information................................................ 2 Find a Manual for this Model......................................... 2 Revision History..................................................... 3 Serial Number Legend................................................. 4 General Safety Rules................................................. 5 Table of Contents.................................................... 7 Specifications....................................................... 13 Machine Specifications........................................... 13 Performance Specifications....................................... 13 Hydraulic Oil Specifications..................................... 14 Hydraulic Component Specifications............................... 17 Deutz D2011 L03i Engine Specifications........................... 18 Kubota D1105-E4B Engine Specifications........................... 20 Kubota D1803-CR-TIE4 Engine Specifications....................... 21 Machine Torque Specifications.................................... 22 Machine Component Weights........................................ 22 Hydraulic Hose and Fitting Torque Specifications................. 23 Torque Procedure................................................. 24 Repair Procedures.................................................... 26 Introduction..................................................... 26 Control System................................................... 28 1-1 ALC-600 Platform Control Module.......................... 28 1-2 ALC-600 Service Mode..................................... 28 1-3 Full Machine Calibration................................. 29 1-4 Machine Functions........................................ 30 How to Adjust the Machine Maximum Speed Setting.......... 30 How to Adjust the Joystick Ramp Rate Setting............. 31 How to Adjust the Joystick Threshold Setting............. 32 1-5 How to Enter ALC600 Software Update Mode................. 32 1-6 Display Module Menus..................................... 33 1-7 How to Replace the Display Controller (DISCON) Module.... 37 1-8 How to Replace the Ground Control Overlay................ 38 Platform Components.............................................. 40 2-1 Platform Leveling Slave Cylinder......................... 40 2-2 Platform Rotator......................................... 41 2-3 Platform Overload System................................. 43 How to Perform a Zero Load Platform Calibration.......... 43 How to Perform a Full Load Platform Calibration.......... 44 How to Replace the Platform Overload Load Cell........... 46 2-4 Platform................................................. 47 Jib Boom Components.............................................. 48 3-1 Jib Boom................................................. 48 3-2 Jib Boom Lift Cylinder................................... 49 Boom Components.................................................. 50 Boom Legend.................................................. 50 Boom Components.................................................. 51 4-1 Cable Track.............................................. 51 How to Remove the Cable Track............................ 51 How to Repair the Cable Track............................ 53 4-2 Primary Boom............................................. 54 4-3 Boom Lift Cylinder....................................... 55 4-4 Primary Boom Extension Cylinder.......................... 56 4-5 Platform Leveling Master Cylinder........................ 57 4-6 Primary Boom Angle Sensor................................ 58 How to Repalce the Primary Boom Angle Sensor............. 59 Engines.......................................................... 60 5-1 RPM Adjustment - Kubota D1105 and Deutz D2011 Models..... 60 5-2 Flex Plate............................................... 60 How to Install the Flex Plate............................ 61 How to install the Pump and Bell Housing Assembly........ 62 5-3 Engine Fault Codes - Kubota D1803 Models................. 63 Hydraulic Pump................................................... 64 6-1 Function Pump............................................ 64 6-2 Drive Pump............................................... 64 How to Install the Drive Pump Coupler.................... 65 6-3 How to Prime the Drive and Function Pumps................ 65 6-4 Generator Pump........................................... 66 Manifolds........................................................ 68 7-1 Function Manifold Components............................. 68 7-2 Valve Adjustments - Function Manifold.................... 72 How to Adjust the Boom Extend Relief Valve............... 72 7-3 Jib Boom / Platform Rotate Manifold Components........... 73 7-4 Turntable Rotation Manifold Components................... 74 7-5 Valve Adjustments - Oscillate Relief Valve............... 75 How to Set Up the Oscillate Directional Valve............ 75 7-6 Traction Manifold Components, 4WD........................ 78 7-7 Valve Adjustments, 4WD Traction Manifold................. 80 7-8 Brake/Two-Speed Manifold Components...................... 81 7-9 Generator Manifold Components............................ 82 7-10 Turntable Rotation Manifold Components.................. 83 7-11 Valve Coils............................................. 84 Turntable Rotation Components.................................... 85 8-1 Turntable Rotation Assembly.............................. 85 How to Adjust the Turntable Rotation Gear Backlash....... 86 8-2 Turntable Angle Sensor Replacement....................... 87 How to Calibrate the Turntable Tilt Sensor............... 88 Axle Components.................................................. 90 9-1 Oscillating Axle Cylinders............................... 90 Fault Codes.......................................................... 91 Introduction..................................................... 91 Control System Fault Codes....................................... 92 How to Retrieve Control System Fault Codes................... 92 Control System Fault Codes................................... 93 Engine Fault Codes...............................................110 Kubota D1803-CR-TIE4 Engine Fault Codes..........................111 Schematics...........................................................114 Introduction.....................................................114 Important Information............................................114 Electrical Symbol Legend.........................................115 Hydraulic Symbols Legend.........................................116 Limit Switch Location Legend.....................................117 Electrical Schematics – Options..................................119 Electrical Schematic, Generator Options......................120 Electrical Schematic, Positive Air Shutdown..................121 Electrical Schematics............................................123 Electrical Schematic, Turntable Controller...................124 Electrical Schematic, Platform Controller....................125 Electrical Schematic, Kubota D1803...........................128 Electrical Schematic, Kubota D1105...........................129 Electrical Schematic, Deutz D2011............................132 Hydraulic Schematics.............................................133 Hydraulic Schematic..........................................133 Back Cover...........................................................135
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