Genie S-60 FE S-60 DC Service & Repair Manual 1299608 – PDF DOWNLOAD
Language : English
Pages : 171
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie S-60 FE S-60 DC Service & Repair Manual 1299608 – PDF DOWNLOAD
Front Cover.............................................................................. 1 Important Information.................................................................... 2 Find a Manual for this Model............................................................. 2 Revision History......................................................................... 3 Serial Number Legend..................................................................... 4 General Safety Rules..................................................................... 5 Table of Contents........................................................................ 7 Specifications........................................................................... 13 Machine Specifications............................................................... 13 Performance Specifications........................................................... 14 Hydraulic Oil Specifications......................................................... 14 Hydraulic Component Specifications................................................... 17 Manifold Component Specifications.................................................... 18 Kubota D1105 Engine Specifications................................................... 19 Machine Torque Specifications........................................................ 20 Machine Component Weights............................................................ 20 Hydraulic Hose and Fitting Torque Specifications..................................... 21 Torque Procedure..................................................................... 22 Repair Procedures........................................................................ 24 Introduction......................................................................... 24 Cailbration Process Steps............................................................ 26 Platform Controls.................................................................... 27 1-1 Platform Controls............................................................ 27 How to Adjust the Joystick Threshold Setting................................. 27 How to Adjust the Joystick Max-out Setting................................... 29 How to Adjust the Joystick Ramp Rate Setting................................. 31 1-2 How to Calibrate Boom Angle Sensor........................................... 32 1-3 How to Clear the Fault History............................................... 33 Platform Components.................................................................. 34 2-1 Platform Leveling Slave Cylinder............................................. 34 2-2 Platform Rotator............................................................. 35 2-3 Platform Overload System..................................................... 37 How to Perform a Zero Load Platform Calibration.............................. 37 How to Perform a Full Load Platform Calibration.............................. 38 How to Replace the Platform Overload Load Cell............................... 39 How to Reset Overload Recovery Message....................................... 40 2-4 Platform..................................................................... 40 Jib Boom Components.................................................................. 40 3-1 Jib Boom..................................................................... 40 3-2 Jib Boom Lift Cylinder....................................................... 42 Boom Components...................................................................... 43 Boom Legend...................................................................... 43 Boom Components...................................................................... 44 4-1 Cable Track.................................................................. 44 How to Remove the Cable Track................................................ 44 How to Repair the Cable Track................................................ 46 4-2 Primary Boom................................................................. 47 4-3 Boom Lift Cylinder........................................................... 48 4-4 Primary Boom Extension Cylinder.............................................. 49 4-5 Platform Leveling Master Cylinder............................................ 50 4-6 Primary Boom Angle Sensor.................................................... 52 Engines.............................................................................. 53 5-1 RPM Adjustment............................................................... 53 5-2 Air Intake Hose.............................................................. 53 Ground Controls...................................................................... 54 6-1 Control System Fault Recovery Switch......................................... 54 How to Use Control System Fault Recovery Switch.............................. 54 Hydraulic Pumps...................................................................... 56 7-1 Function Pump................................................................ 56 How to Check the Function Pump Calibration................................... 57 Manifolds............................................................................ 58 8-1 Function Manifold Components................................................. 58 8-2 Valve Adjustments - Function Manifold........................................ 62 How to Adjust the Proportional Relief Valve and Hydraulic Pressure Sensor.... 62 8-3 Jib Boom / Platform Rotate Manifold Components............................... 63 8-4 Turntable Rotation Manifold Components....................................... 64 8-6 How to Set Up the Oscillate Directional Valve................................ 65 How to Test a Coil Diode..................................................... 66 Turntable Rotation Components........................................................ 67 9-1 Turntable Rotation Assembly.................................................. 67 How to Adjust the Turntable Rotation Gear Backlash........................... 68 9-2 How to Replace the Universal Tilt Sensor..................................... 69 How to Calibrate the Universal Tilt Sensor................................... 70 Axle Components...................................................................... 71 10-1 Oscillating Axle Cylinders.................................................. 71 10-2 How to Remove the Steer Cylinder............................................ 72 How to Calibrate the Steer Angle Sensor...................................... 72 Battery Charger...................................................................... 74 11-1 Battery Charger............................................................. 74 Selecting a Charge Profile................................................... 75 Fault Codes.............................................................................. 76 Introduction......................................................................... 76 Control System Fault Codes........................................................... 76 Fault Codes Ground Controls...................................................... 77 How to Retrieve Control System Fault Codes - Platform Controls................... 78 Control System Fault Codes....................................................... 79 Charger Fault Codes.................................................................. 99 Battery Charger.................................................................. 99 Charger Fault Codes..........................................................101 Charger Error Codes..........................................................102 Pump Control Fault Codes.............................................................106 Pump Controller Fault Handling...................................................106 Drive Control Fault Codes............................................................115 Drive Controller Fault Handling..................................................115 Navigation Menus.........................................................................135 Faults Navigation Menu...............................................................136 Options Navigation Menu..............................................................137 Settings Navigation Sub Menu.........................................................138 Settings Navigation Sub Menu.........................................................139 Settings Navigation Sub Menu.........................................................140 Schematics...............................................................................141 Introduction.........................................................................141 Electrical Symbol Legend.............................................................142 Hydraulic Symbols Legend.............................................................143 Electrical Component and Wire Color Legends..........................................144 Kubota Engine Fuse and Relay Module..................................................149 Limit Switch/Angle Sensor Legend.....................................................150 Electrical Schematics................................................................151 Electrical Schematic, DC/FE Models...............................................152 Electrical Schematic, GBOX.......................................................153 Electrical Schematic, Turntable Controller.......................................156 Electrical Schematic, PBOX.......................................................157 Electrical Schematic, Kubota D1105...............................................160 Electrical Schematic, CAN BUS....................................................161 Power Cable Wiring Diagram.......................................................164 Electrical Schematics - Options......................................................165 AC Power Wiring Diagram - Options................................................166 RCBO Wiring Diagram - Options....................................................167 Hydraulic Schematics.................................................................169 Hydraulic Schematic - DC/FE Models...............................................170 Back Cover...............................................................................171
S.S 04/24