Genie Telehandlers GTH-636 GTH-844 GTH-1056 GTH-1256 GTH-1544 GTH-5519 Maintenance Manual – PDF DOWNLOAD
Language : English
Pages : 65
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Telehandlers GTH-636 GTH-844 GTH-1056 GTH-1256 GTH-1544 GTH-5519 Maintenance Manual – PDF DOWNLOAD
Front Cover................................................................. 1 Important Information....................................................... 2 Models included in this manual.............................................. 3 Identifying the Correct Procedure for your Model............................ 3 Find additional Manuals for your Model...................................... 3 Revision History............................................................ 4 General Safety Rules........................................................ 5 Table of Contents........................................................... 7 Specifications..............................................................11 Machine Specifications..................................................11 Air Conditioner Refrigerant Specifications..............................12 Performance Specifications..............................................13 Performance Specifications..........................................13 Torque Specifications...................................................15 Tires and Wheels....................................................15 Powertrain Specifications...............................................16 Operator and Maintenance Manuals....................................16 Deutz Engine Models.................................................17 John Deere Engine Models............................................17 Perkins Engine Models...............................................18 Transmission Specifications.........................................19 Axle Specifications.................................................20 Hydraulic Specifications................................................21 Hydraulic Relief Valves.............................................21 Hydraulic Oil Specifications........................................23 Hydraulic Hose and Fitting Torque Specifications....................26 Torque Procedure....................................................27 Maintenance Inspection Reports..............................................31 Maintenance Schedule....................................................31 Pre-Delivery Preparation Report.........................................32 Scheduled and Programmed Maintenance Inspection Report..................33 Maintenance Procedures......................................................29 Introduction............................................................29 Commissioning Procedures................................................34 C-1 Perform 50 Hour Service.........................................34 C-2 Perform Engine Maintenance – 50 Hours...........................34 C-3 Perform 150 Hour Service........................................35 Quarterly Maintenance Procedures........................................36 Q-1 Check for Open Bulletins and Owner Registration.................36 Q-2 Battery inspection..............................................37 Q-3 Inspect the Electrical Wiring...................................38 Q-4 Check the Boom Wear Pads........................................39 Q-5 Check the Exhaust System........................................41 Q-6 Inspect the Tires, Wheels and Lug Nut Torque....................41 Q-7 Inspect the Fork Level and Auxiliary Hydraulic Hoses Tension....42 Q-8 Inspect the Fuel and Hydraulic Tank Cap Venting Systems.........42 Q-9 Visual Inspection of the Hydraulic Oil..........................43 Q-10 Inspect the Engine Air Filter..................................44 Q-11 Lubricate the Driveshaft.......................................45 Q-12 Inspect and Lubricate the Sequencing Chains....................45 Annual Maintenance Procedures...........................................48 A-1 Inspect the Forks...............................................48 A-2 Adjust the Boom Sequencing Chains - GTH-636, GTH-844............48 A-3 Adjust the Boom Sequencing Chains - GTH-1056....................49 A-4 Adjust the Boom Sequencing Chains - GTH-1256 and GTH-1544.......50 A-5 Replace Hydraulic Tank Return Filter Element....................51 A-6 Replace the Cab Air Intake Filter Element (if equipped).........51 Programmed Maintenance Procedures.......................................52 P0-1 Lubricate the Boom.............................................52 P0-2 Deutz Engine Maintenance – Under 1000 Hours....................53 P0-3 Perkins Engine Maintenance – Under 1000 Hours..................54 P0-4 John Deere Engine Maintenance – Under 1000 Hours...............55 P0-5 Axle Maintenance – Under 1000 Hours............................56 P0-6 Transmission Maintenance – Under 1000 Hours....................58 P1-1 Perform Engine Maintenance – 1000 Hours........................59 P1-2 PerformTransmission Maintenance – 1000 Hours...................59 P1-3 Perform Axle Maintenance – 1000 Hours..........................60 P2-1 Perform Engine Maintenance – 2000 Hours........................61 P2-2 Test or Replace the Hydraulic Oil..............................62 P3-1 Perform Engine Maintenance – 3000 Hours........................63 P4-1 Perform Engine Maintenance – 4000 Hours........................63 P6-1 Perform Engine Maintenance – 6000 Hours........................64 P12-1 Perform Engine Maintenance – 12000 Hours......................64 Back Cover..................................................................65
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