Genie GTH-1056 Service & Repair Manual 1303145 – PDF DOWNLOAD
Language : English
Pages : 145
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie GTH-1056 Service & Repair Manual 1303145 – PDF DOWNLOAD
Front Cover.................................................................. 1 Important Information........................................................ 2 Revision History............................................................. 3 Find a Manual for this Model................................................. 2 Serial Number Legend......................................................... 4 General Safety Rules......................................................... 5 Table of Contents............................................................ 7 Specifications............................................................... 11 Machine Specifications................................................... 11 Performance Specifications............................................... 12 Hydraulic Oil Specifications............................................. 12 Hydraulic Component Specifications....................................... 16 Manifold Component Specifications........................................ 17 Air Conditioner Refrigerant Specifications............................... 17 DEF Storage Specifications............................................... 17 Deutz TCD3.6 120HP T4F Engine Specifications............................. 18 Deutz TCD3.6 L4 T4F Engine Specifications................................ 19 Deutz TCD3.6 ROW Engine Specifications................................... 20 ZF 4 WG-98 TSC Transmission Specifications............................... 21 ECOMEC CVT 150 Transmission Specifications............................... 21 Dana VDT12000 Transmission Specifications................................ 22 Dana Planetary Drive Axle Specifications (223_212HY)..................... 22 Hydraulic Hose and Fitting Torque Specifications......................... 23 Torque Procedure......................................................... 24 Repair Procedures............................................................ 25 Introduction............................................................. 25 Boom Components.......................................................... 27 1-1 Boom Proximity Switch............................................ 27 How to Test a Proximity Switch................................... 27 How to Adjust the Boom Angle Proximity Switch.................... 28 How to Adjust the Boom Extend Proximity Switch................... 28 1-2 Boom............................................................. 29 How to Replace the Boom Wear Pads................................ 29 How to Remove the Lifting Fork Frame............................. 29 How to Remove and Install the Cable Track Assembly............... 30 How to Replace the Retract Chains................................ 35 How to Replace the Extend Chain.................................. 38 How to Remove the Boom........................................... 40 How to Disassemble the Boom...................................... 42 1-3 Boom Lift Cylinder............................................... 45 1-4 Boom Extension Cylinder.......................................... 46 1-5 Fork Level Cylinder.............................................. 47 1-6 Hydraulic Hoses.................................................. 48 How to Replace the Fork Level and/or Auxiliary Cylinder Hoses.... 48 Operator's Compartment................................................... 50 2-1 Operator's Compartment........................................... 50 2-2 Machine Controls................................................. 51 How to Remove the Steering Column................................ 51 How to Remove the Steering Wheel................................. 52 How to Remove the Steer Orbitral................................. 52 How to Remove the Joystick - Models with Electronic Joystick..... 53 How to Remove the Brake Pedal Assembly........................... 53 How to Remove the Gauge Cluster Assembly......................... 54 Fuel and Hydraulic Tanks................................................. 55 3-1 Fuel and HydraulicTanks.......................................... 55 Engines.................................................................. 57 4-1 Engines.......................................................... 57 How to Repair the Deutz TCD3.6 Engine............................ 57 4-2 Engine Fault Codes............................................... 57 Transmission............................................................. 58 5-1 Transmission..................................................... 58 How to Repair the Transmission................................... 58 Hydraulic Pump........................................................... 59 6-1 Hydraulic Pump................................................... 59 How to Test the Function Pump.................................... 59 How to Remove the Function Pump.................................. 60 How to Install the Function Pump................................. 61 How to Prime the Function Pump................................... 61 How to Adjust the Function Pump Standby Pressure................. 62 How to Adjust the Function Pump Pressure Compensator............. 63 Manifolds................................................................ 65 7-1 PVG Manifold..................................................... 65 7-2 Secondary Function Manifold Components........................... 66 7-3 Brake Manifold Components........................................ 68 7-4 Valve Adjustments - Secondary Function Manifold.................. 69 How to Set the Parking Brake System Pressure..................... 69 How to Set the Rear Lock-up System Pressure...................... 70 7-5 Valve Coils...................................................... 71 Axle..................................................................... 73 8-1 Axles............................................................ 73 How to Repair the Axle........................................... 73 Outriggers............................................................... 74 9-1 Outriggers....................................................... 74 How to Remove an Outrigger....................................... 74 How to Remove an Outrigger Cylinder.............................. 75 Fault Codes.................................................................. 77 Introduction............................................................. 77 Diagnostic Display....................................................... 78 Diagnostic Display................................................... 78 Deutz TCD3.6 Engine Fault Codes.......................................... 79 ECGenius 150 Transmission Fault Codes....................................103 Schematics...................................................................104 Introduction.............................................................104 Proximity Switch Legend..................................................105 Fuse Panel Layout (120HP & ROW Engine)...................................106 Fuse Panel Layout (74HP Engine with CVT Transmission)....................107 Deutz TCD3.6 T4F Module..................................................108 Electrical Component & Wire Color Abbreviation Legend....................109 Electrical Symbol Legend.................................................112 Hydraulic Symbols Legend.................................................113 Electrical Schematics....................................................115 Electrical Schematic - Deutz T4F 74HP CVT............................116 Electrical Schematic - Deutz T4F HP CVT Transmission.................117 Electrical Schematic - Deutz T4F 74HP Engine Harness.................120 Electrical Schematic - Options Deutz T4F 74HP........................121 Electrical Schematic - Deutz T4F 74HP DANA...........................124 Electrical Schematic - Deutz T4F 74HP DANA Engine Harness............125 Electrical Schematic - Options Deutz T4F 74HP DANA...................128 Electrical Schematic - Deutz T3/T4F 120HP ZF.........................129 Base Engine ECM Schematic - Deutz T4F 120HP ZF.......................132 Engine ECM Schematic - Deutz T3 120HP ZF.............................133 EAT ECM Schematic - Deutz T4F 120HP ZF...............................136 EAT ECM VEC Schematic - Deutz T4F 120HP ZF...........................137 Schematic - Options Deutz T3/T4F 120HP ZF............................140 Hydraulic Schematics.....................................................141 Hydraulic Schematic..................................................142 Back Cover...................................................................145
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