Genie GS-2669 RT GS-3369 RT GS-4069 RT Manual de mantenimiento 229753SP – PDF DOWNLOAD
Language : Spanish
Pages : 233
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie GS-2669 RT GS-3369 RT GS-4069 RT Manual de mantenimiento 229753SP – PDF DOWNLOAD
Introduction..................................................................................... 2 Revision History................................................................................. 3 Serial Number Legend............................................................................. 5 Safety Rules..................................................................................... 6 Table of Contents................................................................................ 8 Specifications................................................................................... 17 Machine Specifications....................................................................... 17 Performance Specifications................................................................... 18 Hydraulic Specifications..................................................................... 19 Hydraulic Component Specifications........................................................... 20 Manifold Component Specifications............................................................ 21 Kubota D1105 Engine Tier 4................................................................... 22 Kubota WG972 Engine.......................................................................... 23 Perkins 403D-11 Engine....................................................................... 25 Hydraulic Hose and Fitting Torque Specifications............................................. 26 Torque Procedure............................................................................. 27 SAE and Metric Fasteners Torque Charts....................................................... 28 Scheduled Maintenance Procedures................................................................. 29 Introduction................................................................................. 29 Pre-delivery Preparation..................................................................... 31 Maintenance Inspection Report................................................................ 33 Checklist A Prodcedures...................................................................... 35 A-1 Inspect the Manuals and Decals....................................................... 35 A-2 Perform Pre-operation Inspection..................................................... 36 A-3 Perform Function Tests............................................................... 36 A-4 Perform Engine Maintenance........................................................... 37 A-5 Test the Oscillate Axle.............................................................. 37 A-6 Inspect the Engine Air Filter........................................................ 38 A-7 Perform 30 Day Service............................................................... 39 A-8 Perform Engine Maintenance - Kubota Models........................................... 39 A-9 Perform Engine Maintenance - Kubota Models........................................... 40 A-10 Perform Engine Maintenance - Kubota Models.......................................... 40 A-11 Replace the Drive Hub Oil........................................................... 41 A-12 Perform Engine Maintenance - Kubota Models.......................................... 41 A-13 Drain the Fuel Filter/Water Separator - Kubota Diesel Models........................ 42 Untitled................................................................................. 43 Checklist B Prodcedures...................................................................... 44 B-1 Inspect the Battery.................................................................. 44 B-2 Inspect the Electrical Wiring........................................................ 45 B-3 Inspect the Tires, Wheels and Lug Bolt Torque........................................ 46 B-4 Perform Engine Maintenance - Perkins Models.......................................... 47 B-5 Test the Key Switch.................................................................. 47 B-6 Test the Emergency Stop.............................................................. 48 B-7 Test the Automotive-style Horn....................................................... 48 B-8 Test the Fuel Select Operation - Kubota Gas/LPG Models............................... 49 B-9 Test the Drive Brakes................................................................ 50 B-10 Test the Drive Speed - Stowed Position.............................................. 51 B-11 Test the Drive Speed - Raised Position.............................................. 52 B-12 Inspect the Fuel Tank Check Valve Venting System - Gas/LPG Models................... 52 Untitled................................................................................. 53 B-14 Perform Hydraulic Oil Analysis...................................................... 54 B-15 Test the Flashing Beacons (if equipped)............................................. 55 B-16 Check the Oil Level in the Drive Hubs............................................... 55 B-17 Perform Engine Maintenance - Kubota Diesel Models.................................. 56 Checklist C Prodcedures...................................................................... 57 C-1 Test the Platform Overload System (if equipped)...................................... 57 C-2 Down Limit Switch Descent Delay (if equipped)........................................ 58 C-3 Clean the Fuel Tank - Diesel Models.................................................. 59 C-4 Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil......... 60 C-5 Perform Engine Maintenance - Diesel Models........................................... 61 C-6 Perform Engine Maintenance - Kubota Diesel Models.................................... 61 Checklist D Prodcedures...................................................................... 62 D-1 Check the Scissor Arm Wear Pads...................................................... 62 D-2 Replace the Hydraulic Tank Return Filter............................................. 62 D-3 Perform Engine Maintenance - Kubota Models........................................... 63 D-4 Perform Engine Maintenance - Perkins Models.......................................... 64 D-5 Perform Engine Maintenance - Kubota Gas / LPG Models................................. 64 D-6 Replace the Drive Hub Oil............................................................ 65 D-7 Perfom Engine Maintenance - Kubota Diesel Models..................................... 65 Checklist E Procedures....................................................................... 66 E-1 Test or Replace the Hydraulic Oil.................................................... 66 E-2 Perform Engine Maintenance - Perkins Models......................................... 67 E-3 Perform Engine Maintenance - Kubota Gas/LPG Models................................... 68 E-4 Perform Engine Maintenance - Kubota Diesel Models.................................... 68 E-5 Perform Engine Maintenance - Perkins Models.......................................... 69 E-6 Perform Engine Maintenance - Kubota Diesel Models.................................... 69 Repair Procedures................................................................................ 71 Introduction................................................................................. 71 Platform Controls............................................................................ 72 1-1 Circuit Boards...................................................................... 72 Platform Components.......................................................................... 73 2-1 Platform............................................................................ 73 2-2 Platform Extension Deck............................................................. 74 Scissor Components........................................................................... 76 3-1 Scissor Assembly, GS-2669 RT........................................................ 77 3-2 Scissor Assembly, GS-3369 RT........................................................ 81 3-3 Scissor Assembly, GS-4069 RT......................................................... 85 3-4 Wear Pads........................................................................... 89 3-5 Lift Cylinder(s).................................................................... 91 Kubota D1105 Engine.......................................................................... 93 4-1 Timing Adjustment................................................................... 93 4-2 Glow Plugs.......................................................................... 93 4-3 Engine RPM.......................................................................... 94 4-4 Flex Plate.......................................................................... 94 4-5 Coolant Temperature and Oil Pressure Switches....................................... 95 Kubota WG972 Engine.......................................................................... 97 5-1 Timing Adjustment................................................................... 97 5-2 Carburetor Adjustment............................................................... 97 5-3 Choke Adjustment.................................................................... 97 5-4 Flex Plate.......................................................................... 97 5-5 Coolant Temperature and Oil Pressure Switches....................................... 97 5-6 Engine RPM.......................................................................... 98 Perkins 403D-11 Engine.......................................................................100 6-1 Engine RPM..........................................................................100 6-2 Timing Adjustment...................................................................101 6-3 Flex Plate..........................................................................101 6-4 Coolant Temperature and Oil Pressure Switches.......................................101 Ground Controls..............................................................................103 7-1 Auxiliary Platform Lowering.........................................................103 7-2 Function Speed Tuning...............................................................103 7-3 Software Configuration..............................................................108 7-4 Level Sensor - Models without Outriggers............................................110 7-5 Level Sensor - Models with Outriggers...............................................113 Hydraulic Pump...............................................................................118 8-1 Hydraulic Pump......................................................................118 Manifolds....................................................................................120 9-1 Function Manifold Components........................................................120 9-2 Valve Adjustments - Function Manifold...............................................122 9-3 Outrigger Manifold Components.......................................................125 9-4 Traction Manifold Components.........................................................126 9-5 Generator Manifold Components.......................................................130 9-6 Valve Coils.........................................................................131 Fuel and Hydraulic Tanks.....................................................................134 10-1 Fuel Tank..........................................................................134 10-2 Hydraulic Tank.....................................................................135 Steer Axle Components........................................................................136 11-1 Yoke and Drive Motor...............................................................136 11-2 Steer Cylinder.....................................................................137 11-3 Tie Rod............................................................................138 11-4 Oscillate Cylinder..................................................................138 11-5 Oscillate Hoses.....................................................................139 Non-steer Axle Components - Rev A............................................................141 12-1 Drive Motor and Brake Assembly.....................................................141 12-2 Drive Hub...........................................................................142 Outrigger Components.........................................................................143 13-1 Outrigger Cylinder.................................................................143 Platform Overload Components.................................................................144 14-1 Platform Overload System............................................................144 Fault Codes......................................................................................149 Introduction.................................................................................149 Fault Code Chart.............................................................................151 Schematics.......................................................................................157 Introduction.................................................................................157 Electronic Control Module Pin-Out Legend.....................................................158 Electrical Schematic Abbreviations, Wire Colos and Hydraulic Component Legends...............159 Electrical Symbols Legend....................................................................161 Hydraulic Symbols legend.....................................................................162 Electrical...................................................................................164 Control Panel Circuit Diagram............................................................164 Electrical Schematic, GS-2669 RT and GS-3369 RT, Gas / LPG Models (ANSI / CSA)...........166 Ground Control Box Layout, GS-2669 RT and GS-3369 RT, Gas / LPG Models (ANSI / CSA)......170 Platform Control Box Layout, GS-2669 RT and GS-3369 RT, Gas / LPG Models (ANSI / CSA)....171 Electrical Schematic, GS-2669 RT and GS-3369 RT, Diesel Models (ANSI / CSA)..............174 Ground Control Box Layout, GS-2669 RT and GS-3369 RT, Diesel Models (ANSI / CSA).........178 Platform Control Box Layout, GS-2669 RT and GS-336 RT, Diesel Models (ANSI / CSA)........179 Electrical Schematic, GS-2669 RT and GS-3369 RT, Gas / LPG Models (AS / CE)..............182 Gorund Control Box Layout, GS-2669 RT and GS-3369 RT, Gas / LPG Models (AS / CE).........186 Platform Control Box Layout, GS-2669 RT and GS-3369 RT, Gas / LPG Models (AS / CE).......187 Electrical Schematic, GS-2669 RT and GS-3369 RT, Diesel Models (AS / CE).................190 Platform Control Box Layout, GS-2669 RT and GS-3369 RT, Diesel Models (AS / CE)..........195 Electrical Schematic, GS-4069 RT, Gas / LPG Models (ANSI / CSA)..........................198 Ground Control Box Layout, GS-4069 RT, Gas / LPG Models (ANSI / CSA).....................202 Platform Control Box Layout, GS-4069 RT, Gas / PLG Models (ANSI / CSA)...................203 Electrical Schematic, GS-4069 RT, Diesel Models (ANSI / CSA).............................206 Ground Control Box Layout, GS-4069 RT, Diesel Models (ANSI / CSA)........................210 Platform Control Box Layout, GS-4069 RT, Diesel Models (ANSI / CSA)......................211 Electrical Schematic, GS-4069 RT, Gas / LPG Models (AS / CE).............................214 Ground Control Box Layout, GS-4069 RT, Gas / LPG Models (AS / CE)........................218 Platform Control Box Layout, GS-4069 RT, Gas / LPG Models (AS / CE)......................219 Electrical Schematic, GS-4069 RT, Diesel Models (AS / CE)................................222 Ground Control Box Layout, GS-4069 RT, Diesel Models (AS / CE)...........................226 Platform Control Box Layout, GS-4069 RT, Diesel Models (AS / CE).........................227 Hydraulic....................................................................................230 Hydraulic Schematic, GS-2669 RT and GS-3369 RT...........................................230 Hydraulic Schematic, GS-4069 RT..........................................................231
S.S 04/24