Genie GS-2669 BE GS-3369 BE GS-4069 BE Service & Repair Manual 1306586 – PDF DOWNLOAD
Language : English
Pages : 161
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie GS-2669 BE GS-3369 BE GS-4069 BE Service & Repair Manual 1306586 – PDF DOWNLOAD
Front Cover...................................................................................................... 1 Important Information............................................................................................ 2 Find a Manual for this Model..................................................................................... 2 Revision History................................................................................................. 3 Serial Number Legend............................................................................................. 4 General Safety Rules............................................................................................. 5 Table of Contents................................................................................................ 7 Specifications................................................................................................... 13 Machine Specifications....................................................................................... 13 Performance Specifications................................................................................... 14 Hydraulic Oil Specifications................................................................................. 14 Hydraulic Component Specifications........................................................................... 17 Manifold Component Specifications............................................................................ 17 Battery Specifications....................................................................................... 18 Machine Component Weights.................................................................................... 18 Kohler KD350 Engine Specifications........................................................................... 19 Hydraulic Hose and Fitting Torque Specifications............................................................. 20 Torque Procedure............................................................................................. 21 Repair Procedures................................................................................................ 23 Introduction................................................................................................. 23 Platform Controls............................................................................................ 25 1-1 Circuit Board........................................................................................ 26 1-2 Joystick............................................................................................. 27 1-3 Platfrom Controls Alarm.............................................................................. 27 1-4 Platfrom Emergency Stop Button....................................................................... 28 Platform Components.......................................................................................... 29 2-1 Platform............................................................................................. 29 2-2 Platform Extension Deck.............................................................................. 30 Scissor Components........................................................................................... 32 3-1 Scissor Assembly, GS-2669 BE......................................................................... 33 3-2 Scissor Assembly, GS-3369 BE......................................................................... 36 3-3 Scissor Assembly, GS-4069 BE......................................................................... 40 3-4 Wear Pads............................................................................................ 43 3-5 Lift Cylinders....................................................................................... 45 3-6 Height Angle Sensor.................................................................................. 47 How to Replace the Height Angle Sensor............................................................... 47 Engines...................................................................................................... 48 4-1 Oil Pressure Switch.................................................................................. 48 How to Replace the Oil Pressure Switch................................................................... 48 How to Repair the Kohler KD350 Engine................................................................ 48 Ground Controls.............................................................................................. 49 5-1 Software Revision Level.............................................................................. 50 5-2 Machine Setup........................................................................................ 51 5-3 Auxiliary Platform Lowering.......................................................................... 52 5-4 Level Sensor - Models without Outriggers............................................................. 52 5-5 Level Sensor - Models with Outriggers................................................................ 55 5-6 Service Override Mode................................................................................ 57 Hydraulic Pump............................................................................................... 59 6-1 Hydraulic Pump....................................................................................... 59 How to Test the Hydraulic Pump....................................................................... 59 How to Remove the Hydraulic Pump..................................................................... 59 How to Calibrate the Hydraulic Pump.................................................................. 60 Manifolds.................................................................................................... 63 7-1 Function Manifold Components......................................................................... 63 Function Manifold Components - Models with Proportional Relief (from serial number GS6916F-10015).... 64 7-2 Valve Adjustments - Function Manifold................................................................ 67 How to Adjust the System Relief Valve................................................................ 67 How to Adjust the Oscillate Relief Valve............................................................. 69 How to Adjust the Steer Relief Valve................................................................. 71 How to Adjust the Platform Up Relief Valve - Models with Platform Overload........................... 73 7-3 Outrigger Manifold Components........................................................................ 83 7-4 Valve Coils.......................................................................................... 84 Fuel and Hydraulic Tanks..................................................................................... 86 8-1 Fuel Tank............................................................................................ 86 8-2 Hydraulic Tank....................................................................................... 87 Steer Axle Components........................................................................................ 88 9-1 Yoke Assembly........................................................................................ 88 9-2 Steer Cylinder....................................................................................... 90 9-3 Tie Rod.............................................................................................. 90 9-4 Oscillate Cylinder................................................................................... 91 9-5 Oscillate Hoses...................................................................................... 91 9-6 Steer Angle Sensor................................................................................... 93 Non-steer Axle Components.................................................................................... 98 10-1 Drive Motors........................................................................................ 98 10-2 Drive Hub........................................................................................... 99 Outrigger Components.........................................................................................100 11-1 Outrigger Cylinder..................................................................................100 11-2 Outrigger Calibration...............................................................................101 Platform Overload Components.................................................................................103 12-1 How to Calibrate the Platform Overload System.......................................................103 12-2 Platform Overload Recovery..........................................................................105 12-3 Down Limit Height...................................................................................107 How to Calibrate the Down Limit Height...............................................................107 Battery Charger..............................................................................................108 13-1 Battery Charger.....................................................................................108 Fault Codes......................................................................................................110 Introduction.................................................................................................110 Platform Overload Fault Codes................................................................................113 GCON I/O Map.................................................................................................118 Operation Indicator Codes (OIC)..............................................................................120 Diagnostic Trouble Codes (DTC)...............................................................................120 Troubleshooting "HXXX" and "PXXX" Faults.....................................................................121 Fault Inspection Procedure...................................................................................122 Type "HXXX" Faults...........................................................................................124 Type "PXXX" Faults...........................................................................................127 Type "UXXX" Faults...........................................................................................130 Type "FXXX" Faults...........................................................................................132 Type "CXXX" Faults...........................................................................................135 Schematics.......................................................................................................137 Introduction.................................................................................................137 Electrical Component and Wire Color Legends..................................................................138 Hydraulic Component Legend...................................................................................142 Electrical Symbols Legend....................................................................................143 Hydraulic Symbols Legend.....................................................................................144 Limit Switch Legend..........................................................................................145 Charger Interlock............................................................................................146 Control Boxes and Options....................................................................................147 Contactor Box Layout, All Models.........................................................................148 Ground Control Box Layout................................................................................149 Platform Control Box Layout, All Models..................................................................152 Schematic, Generator Option GS-69 BE.....................................................................153 Electrical Schematics........................................................................................155 Electrical Schematic 1, GS-69 BE.........................................................................156 Electrical Schematic 2, GS-69 BE.........................................................................157 Hydraulic Schematics.........................................................................................159 Hydraulic Schematic, GS-69 BE............................................................................160 Back Cover.......................................................................................................161
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