Genie GS-2646AV GS-2646AV 35 Service and Repair Manual 1272218 – PDF DOWNLOAD
Language : English
Pages : 125
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie GS-2646AV GS-2646AV 35 Service and Repair Manual 1272218 – PDF DOWNLOAD
Front Cover..................................................................................................................... 1 Introduction Introduction....................................................................................................... 2 Important Information....................................................................................................... 2 Find a Manual for this Model................................................................................................ 2 Revision History............................................................................................................ 3 Serial Number Legend........................................................................................................ 4 Safety Rules.................................................................................................................... 5 General Safety Rules........................................................................................................ 5 Table of Contents............................................................................................................... 7 Specifications.................................................................................................................. 11 Machine Specifications...................................................................................................... 11 Performance Specifications.................................................................................................. 12 Hydraulic Specification..................................................................................................... 13 Hydraulic Component and Manifold Specifications............................................................................. 16 Hydraulic Hose and Fitting Torque Specifications............................................................................ 16 Torque Procedure............................................................................................................ 17 Repair Procedures............................................................................................................... 19 Platform Controls........................................................................................................... 21 1-1 Circuit Board....................................................................................................... 22 1-2 Joystick............................................................................................................ 23 1-3 Platfrom Controls Alarm............................................................................................. 23 1-4 Platform Emergency Stop Button...................................................................................... 24 Ground Controls............................................................................................................. 25 2-1 Software Revision Level............................................................................................. 26 2-2 Machine Setup....................................................................................................... 27 2-3 Loading or Updating Machine Software................................................................................ 28 2-4 Using a Wi-Fi Router to Connect to the SmartLink Web Service Tool................................................... 33 2-5 Service Override Mode............................................................................................... 35 2-6 Level Sensors....................................................................................................... 37 2-7 Manual Platform Lowering Cable...................................................................................... 51 Hydraulic Tank.............................................................................................................. 53 3-1 Hydraulic Tank...................................................................................................... 53 Hydraulic Pump.............................................................................................................. 54 4-1 Hydraulic Pump...................................................................................................... 54 How to Remove the Hydraulic Pump.................................................................................... 55 Manifolds................................................................................................................... 56 5-1 Function Manifold Components........................................................................................ 56 5-2 Powered Extension Deck Function Manifold Components................................................................. 58 5-3 Valve Adjustments – Function Manifold............................................................................... 59 5-4 Valve Coils......................................................................................................... 62 Steer Axle Components....................................................................................................... 65 6-1 Yoke and Drive Motor................................................................................................ 65 6-2 Steer Cylinder...................................................................................................... 66 6-3 Steer Bellcrank..................................................................................................... 67 Non-Steer Axle Components................................................................................................... 68 7-1 Drive Brake......................................................................................................... 68 Brake Release Hand Pump Components.......................................................................................... 69 8-1 Brake Release Hand Pump Components.................................................................................. 69 Scissor Components.......................................................................................................... 70 9-1 Scissor Assembly.................................................................................................... 71 How to Replace the Scissor Arm Wear Pads............................................................................ 76 9-2 Lift Cylinder....................................................................................................... 77 Platform Components......................................................................................................... 79 10-1 Platform........................................................................................................... 79 10-2 Platform Extension................................................................................................. 81 How to Remove the Manual Extension Deck............................................................................. 81 How to Remove the Powered Extension Deck (if equipped).............................................................. 82 10-3 Extension Deck Cylinder............................................................................................ 83 Diagnostics..................................................................................................................... 87 GCON I/O Map (with manual extension deck)................................................................................... 89 GCON I/O Map (with powered extension deck).................................................................................. 90 Operation Indicator Codes (OIC)............................................................................................. 92 Diagnostic Trouble Codes (DTC).............................................................................................. 92 Troubleshooting "HXXX" and "PXXX" Faults.................................................................................... 93 Fault Inspection Procedure.................................................................................................. 94 Type "HXXX" Faults.......................................................................................................... 96 Type "PXXX" Faults.......................................................................................................... 98 Type "UXXX" Faults.......................................................................................................... 99 Type "FXXX" Faults..........................................................................................................101 Type "CXXX" Faults..........................................................................................................102 Schematics......................................................................................................................103 Electrical Component and Wire Color Legends.................................................................................104 Wiring Diagram Ground Controls..............................................................................................106 Wiring Diagram Platform Controls............................................................................................107 Limit Switch Legend.........................................................................................................108 Electrical Symbol Legend....................................................................................................110 Hydraulic Symbols Legend....................................................................................................111 Hydraulic Component Reference...............................................................................................112 Electrical Schematics – ANSI and CSA Models.................................................................................113 Electrical Schematic • GS-2646 AV and GS-2646 AV35 (with manual extension deck) (from GS4612A-110000)...................114 Electrical Schematic • GS-2646 AV and GS-2646 AV35 (with powered extension deck) (from serial number GS4612A-110000)....118 Electrical Schematic • GS-2646 AV and GS-2646 AV35 (foot switch option) (from serial number GS4612A-110000).............122 Hydraulic Schematics............................................................................................................123 Hydraulic Schematic.........................................................................................................123 Hydraulic Schematic, Powered Extension Deck Manifold........................................................................124 Back Cover......................................................................................................................125
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