FENDT Rogator 600 Series 635 645 655 Operator’s Manual – PDF DOWNLOAD
DESCRIPTION:
FENDT Rogator 600 Series 635 645 655 Operator’s Manual – PDF DOWNLOAD
1.2 Foreword
1.2.1 Read and understand this manual before operating the machine
- The Operator’s Manual gives instructions on correct and safe operation and maintenance. Manual(s) can also be supplied by manufacturers of components. Such as Axles, Controllers etc. If there are any questions contact your dealer.
- NOTE: The words right and left in this manual, refer to the direction if the operator is looking out the front windshield.
1.2.3 Responsibilities of the operator
All personnel who will start working with/on the machine are obliged to:
- be familiar with the basic regulations on industrial safety and accident prevention;
- read and understand this Operators Manual;
- understand all safety decals on the machine explained in the safety section;
- get familiar with the machine.
If there are any questions contact the owner.
NOTE: All service items shown in the table in the lubrication and maintenance sections can be done by the operator of the machine. All other service and maintenance should be done by a dealer and/or an AGCO educated mechanic.
TABLE OF CONTENTS:
FENDT Rogator 600 Series 635 645 655 Operator’s Manual – PDF DOWNLOAD
1 Safety 13
11 CE Declaration of conformity 15
12 Foreword 16
121 Read and understand this manual before operating the machine 16
122 Responsibilities of the owner 16
123 Responsibilities of the operator 16
124 Single operator use 16
125 Intended use 16
13 A word to the operator 18
131 Safety alert symbol 18
132 Follow safety instructions 19
133 Protective equipment 19
134 Prepare for emergencies 20
135 Emergency exit from cab 20
136 Waste disposal 20
14 Operating machine 22
141 Prevent machine runaway 22
142 Operating on slopes 23
143 Travelling on public roads 23
144 Stopping and parking 23
145 System boom operation 24
146 Noise 24
147 Vibrations 24
148 Handle fuel correctly – Avoid fire 25
149 Rotating and moving parts 25
1410 Towing 25
1411 Exhaust fumes 26
1412 Avoid Eye Contact with Radar 26
15 Maintenance and service 27
151 Ground switch 27
152 Modifications 27
153 Practice correct maintenance 27
154 Chemical safety 28
155 Activated carbon filter information 29
156 Clean area 30
157 Understanding correct service 30
158 Use correct tools 30
159 Support machine correctly 30
1510 Correct lifting equipment 31
1511 Service cooling system correctly 31
1512 High pressure fluids 31
1513 Avoid heating near pressurized fluid lines 32
1514 Batteries 32
1515 Tyres and wheels 32
1516 Welding or heating 33
1517 Mobile radio installation 33
16 Safety and maintenance decal locations 34
2 Introduction 45
21 Identification plates 47
211 Serial Number Identification Plate 47
Table of contents
FENDT Rogator 600
ACW6064110
212 Serial number engine 47
213 Serial number operator seat 48
22 Break-in period 49
221 Hydraulic System 49
222 Gearbox 49
223 Engine oil and filter 49
224 Coolant level 49
225 Wheel Bolts 49
23 Hydrostatic drive 50
231 Operation 50
232 Engine 50
233 Charge pump 50
234 Heat exchanger 50
235 Reservoir and filters 50
236 Gearbox 50
237 Diagram 51
24 Engine Tier 4 Final 52
25 Towing 53
26 Parking brake emergency release 54
27 Component location 55
271 Chassis 55
272 Component location system 58
28 Service panel location 60
281 Fuse and Relay Panel Inside the Cabin 60
282 Fuses and relays on the chassis 60
29 Usage and disposal 61
291 Appropriate Use 61
292 Dismantling and Disposal 61
3 Operation chassis 63
31 Instruments and controls 65
311 Cab overview control elements 65
312 Steering column 66
313 Dash panel 67
314 Cabin pressure indicator 68
315 Footrest 69
316 Sun Screen 69
317 Armrest 70
318 Armrest control switches 71
319 Multi Function Lever 73
3110 RMC 75
3111 Coolbox 76
3112 Ignition 76
3113 Temperature control elements 76
3114 Light control elements 77
3115 Opti-Flow controller 78
3116 Windows Wipers/Washers 80
3117 Ground switch 80
32 General Inspection 82
321 Check fluids 82
322 Check for Condition and Cleanliness 82
323 Check the Hydraulics 82
324 Check fuel system 83
325 Check cab 83
326 Check mirrors 83
327 Check the Hoses 83
Table of contents
FENDT Rogator 600
ACW6064110
328 Check the Safety Signs 84
329 Check platform access 84
33 Running-in 85
34 Starting engine 86
341 Starting 86
342 Cold weather starting procedure 87
343 Jumper cables 87
344 Restarting a stalled engine 88
345 Stopping the engine 89
35 RoGator Management Center 90
351 Introduction 90
352 Version Information 91
353 Setting language 93
354 Setting date and time 95
355 Setting audio level 97
356 Setting brightness 98
357 RMC day and night mode 100
358 USB Data Screen 101
359 Cleaning mode RMC 102
3510 Isobus Information Screen 105
3511 Video application 106
3512 Tire settings 109
3513 Service Menu 111
3514 Calibration 113
3515 Diagnostic screen 114
3516 Engine screen 116
3517 Transmission screen 119
3518 Active errors screen 121
3519 Power management screen 124
3520 Steering angle screen 126
3521 Engine and Transmission Screen 129
35211 Traction Control 129
35212 Engine Drop Control 130
3522 Machine height screen 130
3523 Track width screen (option) 132
3524 Brightness setting for second RMC 134
36 Driving mode 137
361 Drive lever mode 137
37 Forward/Reverse travel 140
38 Cruise control 142
381 Cruise control conditions 142
382 Set/save drive speed 142
3821 RMC 143
3822 Manual adjusting speed cruise control 144
39 Power management 145
391 Min/max RPM 145
310 Steering 147
311 Track width adjustment 149
3111 Set minimum track width 149
3112 Extending/Retracting 150
312 Machine height adjustment 151
313 Automatic levelling 152
314 Travelling on Public Roads 153
315 Tyre Inflation 154
316 Tyre Replacement 155
Table of contents
FENDT Rogator 600
ACW6064110
317 Operator seat 156
318 Seat belt and instructor seat 157
319 Towing the Machine 158
3191 Remove gear axle 159
3192 Bypass hydraulic drive pump 159
320 Trailering the machine 161
3201 Loading 161
3202 Unloading 163
321 Tow hook (option) 165
4 Operation spray system 167
41 Warnings Before Operating the Spray System 171
42 Notes Before Operating the Spray System 172
43 General Spray System Inspection 173
431 Check fluids 173
432 Check condition and cleanliness 173
433 Check hydraulics 173
434 Check booms and center frame 174
435 Check safety signs 174
436 Check spray tips 174
44 Component Location Spray System 175
45 RMC AgControl 181
451 Overview AgControl 181
4511 Overview AgControl Icons 182
452 AgControl RMC Menu’s/Settings 185
453 Target Rate Screen 186
454 Life Time Totals 186
455 Maintenance and Calibration screen 187
456 Software Information Screen 188
457 Error Information 189
458 Error Storage 189
459 Calibration Menu Spray System 190
4510 Diagnostics Screen 191
4511 Virtual Switch Box 192
4512 Opti-Flow Screen 192
45121 Opti-Flow Buttons 193
4513 Nozzle Settings Screen 194
4514 Product Tank Settings 195
4515 Boom Settings 196
4516 Rate Control Settings 197
46 Section Control 198
461 Section Control Settings 198
462 Section Settings 199
463 Section Control Switches 200
464 Manual Section Control 200
465 Phasing 201
4651 Phasing Mode 1 203
4652 Phasing Mode 2 203
466 Automatic Section Control 204
47 Auto-Guide 205
471 Auto-Guide Map View 205
472 Worked Area Settings 206
473 Auto-Guide Main Menu 206
474 Field Settings 208
4741 Add Boundary 208
4742 Add Obstacle 211
Table of contents
FENDT Rogator 600
ACW6064110
475 Implement Selection 213
476 Steering Settings 214
477 Signal Settings 215
478 Correction Signal Screen 215
479 System Screen 217
4710 NMEA Settings 219
4711 Headland Settings 219
4712 Auto Guide-Button 221
48 TaskDoc 222
481 TaskDoc Main Menu 222
482 Task/Job Creation 223
4821 Adding Task Category’s 224
4822 Target Rate 227
483 Booking Confirmation 228
484 TaskDoc Data Settings 229
485 Onboard Computer 230
49 Product tank 232
491 Set product density 232
492 Filling the Product Tank 233
493 Filling With an External Filling Pump/Station 233
494 Product Pump 235
495 Filling With a Product Pump 236
496 Auto Fill Set by the Opti-Flow Controller 238
497 Auto Fill Set by the RMC 239
410 Clean water tank 241
4101 Schematic Filling the Clean Water Tank 241
4102 Filling the Clean Water Tank 241
4103 Electric Level Indicator 242
411 Chemical eductor 244
4111 Eductor Safety 244
4112 Schematic Eductor 244
4113 Eductor Components 245
4114 Flushing Chemicals 247
412 Agitation 251
4121 Agitation 251
4122 Agitation Screen 252
41221 Agitation Table 253
4123 Agitation++ 253
4124 Agitation During Spraying 254
4125 Schematic Agitation 255
413 Ecomatic fill (option) 256
4131 Filling with Ecomatic Fill 256
4132 Schematic ecomatic fill 258
414 Recirculation 259
415 Chemical storage box (option) 261
416 Master Apply 262
417 Draining and the Transfer of Residual Liquid 263
4171 Drain the product tank 263
4172 Drain the complete system 264
41721 Drain system under pressure 265
4173 Transfer liquid under pump pressure 265
418 Boom Operation 267
4181 Boom folding requirements 267
4182 Emergency action in case of an accident 267
4183 Unfolding the booms 268
4184 Driving with unfolded booms 269
4185 Folding the booms 270
4186 Boom folding graphics 272
419 Boom Balance 275
4191 Manual mode 275
4192 Auto mode 275
420 Boom Tip Lift 277
421 System Cleaning 278
4211 Cleaning empty product tank 278
4212 Cleaning SPA 280
4213 Cleaning booms only 281
4214 Water hose reel (option) 282
422 Spraying 284
423 Schematic Spray System 285
424 General spray information 287
4241 Extended Range Flat Spray Tips 287
4242 Optimum Spray Height 287
4243 Pump Capacity 288
4244 Spray Material Restrictions 288
4245 Remaining Spray Liquid 288
4246 Empty Product Tank 289
425 Configuration matrix 290
4251 Configuration matrix RoGator 635 290
4252 Configuration matrix RoGator 645 291
4253 Configuration matrix RoGator 655 294
5 Maintenance and lubrication chassis 299
51 Maintenance Introduction 301
52 Maintenance schedule 302
53 Lubricants and Fluids 305
531 Fuel quality 305
532 Coolant quality 306
533 Oil quality 306
534 Engine oil type 306
54 Recommended Products 307
55 Jack up the machine 308
551 Lower the machine 309
552 Place jacks 310
553 Jack up procedure 311
56 Daily maintenance or every 8 – 10 hours 313
561 Check Air Pressure – Tyres 313
562 Check all Decals 313
563 Remove Water from the Air Reservoirs 313
564 Check coolant level 314
565 Check fuel water separator 314
566 Check engine oil level 315
567 Check for Leakages 316
568 Clean air filter valve vacuator 316
569 Check the Hydraulic Oil 317
5610 Check hand rinse tank 318
5611 Check the Wheel Nuts 319
5612 Clean heat exchanger 319
57 Maintenance every 100 hours 321
571 Check cab mounts 321
572 Check the Hydraulic Hoses and Lines 321
573 Check engine belts and tensioner 321
Table of contents
FENDT Rogator 600
ACW6064110
574 Check battery and battery cables 322
58 Maintenance every 250 hours 323
581 Check oil level gearbox wheel motors 323
582 Replace cab air filter (CAT 4) 323
583 Clean cab air recirculation filter and drain filter box 324
584 Service Brake System Operation Check 324
585 Wheel Nut Tightening Sequence 325
586 Torque wheel nuts 325
59 Maintenance every 500 hours 326
591 Change engine oil and oil filter 326
592 Replace air dryer filter 326
593 Grease back seat adjusters and armrest mechanism 326
594 Check wheel gearbox mounting bolts 327
595 Retorque axle bolts 327
596 Change gearbox oil wheel motors 327
510 Annual maintenance or every 1000 hours 329
5101 Remove sediment of fuel tank 329
5102 Change fuel filters 329
5103 Change the inline fuel filter 330
5104 Bleeding the fuel system 330
5105 Replace and clean air filter elements 331
51051 Remove filter elements 331
51052 Clean primary filter element 332
51053 Replace the filter elements 333
5106 Change cab air recirculating filter 334
5107 Replace the Hydraulic Oil and Filters 334
5108 Replace SCR supply module main filter 336
5109 Check Supplemental Coolant Additives (SCA’s) 336
51010 Check kingpin bolts and bearings 337
511 Maintenance every 2000 hours 338
5111 Replace coolant 338
5112 Adjust engine valves 338
512 Maintenance every 3000 hours 340
5121 Replacing poly-V belt 340
513 Maintenance every 4000 hours 341
5131 Inspection of turbocharger and intercooler 341
514 General maintenance 342
5141 General Cleaning 342
5142 Fuel storage 342
5143 Removing the Wheels 342
5144 Manual brake release 342
5145 Remove gear axle 343
5146 Paint and Decals 343
5147 Hose Reels (optional) 344
5148 Wheel Chocks (optional) 344
515 General cab maintenance 345
5151 Air conditioner 345
5152 Windshield washer reservoir 345
5153 Windshield wiper blade(s) 345
516 Electrical system 346
5161 Fuse and Relay Panel Inside the Cabin 346
5162 Fuse and Relay Panel Overview 346
5163 Fuses and relays on the chassis 349
5164 Adjusting the headlights 350
6 Maintenance and lubrication spray system 351
Table of contents
FENDT Rogator 600
ACW6064110
61 Maintenance 353
611 Important Safety Instructions 353
612 Maintenance Introduction 354
613 General Spray Boom Maintenance 355
614 Lubricants and Fluids 355
62 Maintenance Schedule 356
63 Daily maintenance or every 8 – 10 hours 358
631 Check and Clean the Filters or Strainers 358
632 Check the Hoses, Components and Hardware for Damage 359
633 Check and Grease the Five Way Valve 359
634 Flushing Spray System 360
635 Clean Out the Boom Tubes 360
636 Check the Nozzles 361
637 Boom Lube Fittings Aluminium Booms 361
64 Maintenance every 50 hours 363
641 Inspect for Stress Cracks and Leaks 363
642 Check Operation, Adjust or Replace as Needed 363
65 Maintenance every 100 hours 365
651 Tighten the Boom Bolts 365
652 Boom Adjustment 365
66 Maintenance every 1000 hours 369
661 Clean the Spray Boom with Cleaning Product 369
662 Replace the Product Pump Seals and Gaskets 369
663 Clean and Grease the Spray Nozzles Bodies 369
67 Storage 370
68 Calibrating the Spray System 371
681 Flow meter 372
7 Troubleshooting 375
71 Troubleshooting 377
711 Engine 377
712 Driving 378
713 Electrical 378
714 Hydraulics 379
715 Suspension 379
716 Cab 380
717 Spraying 381
72 Faults and Solutions 382
721 Error Codes 382
722 Active errors screen 382
723 Error Codes on the RMC 385
8 Specifications 411
81 Specifications 413
811 RoGator 635 413
812 RoGator 645 416
813 RoGator 655 418
82 Dimensions 422
83 Machine Stability 423
84 Steering radius 4 wheel and 2 wheel steer 424
85 Track Width and Wheel Offset 425
86 Tire load and inflation table 427
861 Tyre Inflation Table 427
862 320/105 R46 166D TL AGRIFLEX 354 428
863 380/90 R54 171D TL AGRIFLEX 350 429
Table of contents
FENDT Rogator 600
ACW6064110
864 380/90 R46 173D TL SPRAYBIB VF 430
865 480/80 R50 166D TL AGRIFLEX 354 431
866 520/85 R46 173A8 TL AGRIFLEX 385 432
867 620/70 R42 160D TL OMNIBIB 433
868 620/75 R34 170A8/170B TL MEGAXBIB 434
869 710/75 R34 178A8/178B TL MEGAXBIB 436
87 Torque tables 438
871 Torque Values 438
872 Metric Torque Values 439
9 Index 440
Table of contents
FENDT Rogator
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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