Eaton Fuller Mid-Range FS-5205A Transmissions TRSM0110 Service Manual – PDF DOWNLOAD
DESCRIPTION:
Eaton Fuller Mid-Range FS-5205A Transmissions TRSM0110 Service Manual – PDF DOWNLOAD
Purpose and Scope of Manual : This manual is designed to provide detailed information necessary to service and repair the Eaton® Fuller® transmissions listed on the front.
How to use this Manual :
- The service procedures have been divided into two sections: In-Vehicle Service Procedures and Transmission Overhaul Procedures—Bench Service. In-Vehicle Service Procedures contain procedures that can be performed while the transmission is still installed in the vehicle.
- Transmission Overhaul Procedures contain procedures that are performed after the transmission has been removed from the vehicle. The procedure sections are laid out with a general heading at the top outside edge of each page followed by more specific headings and the procedures.
- To find the information you need in these sections, first go to the section that contains the procedure you need. Then look at the heading at the top and outside edge of each page until you find the one that contains the procedure you need. Transmission Overhaul Procedures follow the general steps for complete disassembly and then assembly of the transmission.
Disassemble Precautions :
It is assumed in the detailed assembly instructions that the lubricant has been drained from the transmission, the necessary linkage and vehicle air lines disconnected and the transmission has been removed from vehicle chassis. Removal of the gear shift lever housing assembly (or remote control assembly) is included in the detailed instructions (How to Remove the Gear Shift Lever). This assembly MUST be detached from the shift bar housing before the transmission can be removed.
TABLE OF CONTENTS:
Eaton Fuller Mid-Range FS-5205A Transmissions TRSM0110 Service Manual – PDF DOWNLOAD
Introduction
Purpose and Scope of Manual 1
How to use this Manual 1
Disassemble Precautions 1
Inspection Precautions 2
Assembly Precautions 3
Model Information
Serial Tag Information and Model Nomenclature 5
Model Number 6
Serial Number 6
Bill of Material or Customer Number 6
Specifications
Torque Ratings 7
Lubrication Information
Lubrication 9
Maintain Proper Oil Level 9
Maintenance Interval Chart 10
Required Lubricant Chart 11
Transmission Operating Angles 11
Tool Information
Recommended Tools 13
Special Tools Manufacturers 13
Preventive Maintenance
Preventive Maintenance 15
Checks Before Transmission Removal 15
Checks With Drive Line Dropped 16
Checks With Universal Joint Companion Flange
or Yoke Removed 16
Inspection 17
Rear Seal Maintenance 17
Power Flow
Power Flow 19
In-Vehicle Service Procedures
Shift Bar Housing
How to Remove the Gear Shift Lever 23
How to Install the Gear Shift Lever 24
How to Remove the Shift Bar Housing 25
How to Install the Shift Bar Housing 26
Output Yoke
How to Remove the Output
Yoke/Companion Flange 27
How to Install the Output
Yoke/Companion Flange 28
Clutch Housing
How to Remove the Clutch Housing 29
How to Install the Clutch Housing 30
Transmission Overhaul Procedures-
Bench Service
Shift Bar Housing
Functions of a Shift Bar Housing 31
How to Disassemble the Gear Shift Lever 32
How to Assemble the Gear Shift Lever 33
How to Disassemble the FS-4205
Shift Bar Housing 34
How to Assemble the FS-4205
Shift Bar Housing 35
How to Disassemble the FS-5205
Shift Bar Housing 37
How to Assemble the FS-5205
Shift Bar Housing 39
How to Disassemble the FS-6205/6305
Shift Bar Housing 41
How to Assemble the FS-6205/6305
Shift Bar Housing 42
How to Disassemble the FS-5306/6306/5406/6406
Shift Bar Housing 44
How to Assemble the FS-5306/6306/5406/6406
Shift Bar Housing 46
How to Disassemble the FSO-6406/8406
Shift Bar Housing 48
How to Assemble the FSO-6406/8406
Shift Bar Housing 50
How to Disassemble the Reverse Plunger
on FS-4X05/5X05 52
How to Assemble the Reverse Plunger
on FS-4X05/5X05 53
How to Disassemble the Reverse Plunger
For All Models Except FS-4205/5205 54
How to Assemble the Reverse Plunger
For All Models Except FS-4205/5205 55
Table of Contents
Disassemble Main Section
How to Remove the Input Shaft Assembly 57
How to Remove the Mainshaft Assembly 58
How to Remove the Countershaft Assembly 59
How to Remove the Reverse Idler Gear Assembly
For All Models Except FS-5306/6306 60
How to Remove the FS-5306/6306
Reverse Idler Gear Assembly 61
Mainshaft Assembly
How to Disassemble the FS-4205
Mainshaft Assembly 63
How to Assemble the FS-4205
Mainshaft Assembly 65
How to Disassemble the FS-5205
Mainshaft Assembly 67
How to Assemble the FS-5205
Mainshaft Assembly 69
How to Disassemble the FS-6205
Mainshaft Assembly 71
How to Assemble the FS-6205
Mainshaft Assembly 73
How to Disassemble the FS-6305
Mainshaft Assembly 75
How to Assemble the FS-6305
Mainshaft Assembly 77
How to Disassemble the FS-5306/6306
Mainshaft Assembly 79
How to Assemble the FS-5306/6306
Mainshaft Assembly 81
How to Disassemble the FS-5406/6406
and FSO-6406 Mainshaft Assembly 84
How to Assemble the FS-5406/6406
and FSO-6406 Mainshaft Assembly 86
How to Disassemble the FSO-8406
Mainshaft Assembly 89
How to Assemble the FSO-8406
Mainshaft Assembly 91
Countershaft Assembly
How to Disassemble the FS-4X05
Countershaft Assembly 95
How to Assemble the FS-4X05
Countershaft Assembly 97
How to Disassemble the FS-5X05
Countershaft Assembly 99
How to Assemble the FS-5X05
Countershaft Assembly 100
How to Disassemble the FS-6X05
Countershaft Assembly 101
How to Assemble the FS-6X05
Countershaft Assembly 103
How to Disassemble the FS-5306/6306/5406/6406
and FSO-6406/8406 Countershaft Assembly 105
How to Assemble the FS-5306/6306/5406/6406
and FSO-6406/8406 Countershaft
Assembly 107
Disassemble Main Section
How to Install the Reverse Idler Gear Assembly
For All Models Except FS-5306/6306 109
How to Install the FS-5306/6306
Reverse Idler Gear Assembly 110
How to Install the Countershaft Assembly 111
How to Install the Mainshaft Assembly 113
How to Install the Input Shaft Assembly 115
Setting End Play Procedure For All Models
Except FS-5205 117
Setting End Play Procedure For FS-5205 119
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
- The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
- Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer