DYNAPAC Vibratory Roller CC624CHF Operation & Maintenance Instruction Manual PDF DOWNLOAD
FILE DETAILS:
DYNAPAC Vibratory Roller CC624CHF Operation & Maintenance Instruction Manual PDF DOWNLOAD
Language : English
Pages :122
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
DYNAPAC Vibratory Roller CC624CHF Operation & Maintenance Instruction Manual PDF DOWNLOAD
ICC624HF-1EN6.pdf
Operation & Maintenance
Vibratory roller CC624HF
Engine Cummins QSB 4.5
Serial number 384S00007
Serial number 10000324x0A000001
Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Slopes 7
Driving near edges 8
Safety (Optional) 9
Air conditioning 9
Edge cutter/compactor 9
Working lights – Xenon 10
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
High pressure cleaning 12
Fire fighting 12
Roll Over Protective Structure (ROPS), ROPS approved cab 12
Battery handling 12
Jump starting (24V) 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Electrical system 15
Dimensions, side view 16
ICC624HF-1EN6pdf 2011-04-21
Dimensions, top view 17
Weights and volumes 17
Working capacity 18
General 19
Hydraulic system 19
Automatic Climate Control (ACC) (Optional) 20
Tightening torque 21
Machine description 23
Identification 23
Product identification number on the frame 23
Machine plate 23
Explanation of 17PIN serial number 24
Engine plates 24
Decals 25
Location – decals 25
Safety decals 26
Info decals 28
Instruments/Controls 29
Control panel and controls 29
Function descriptions 30
Display explanations 33
Machine alarm 36
“MAIN MENU” 37
“USER SETTINGS” 38
“MACHINE SETTINGS” 39
“SERVICE MENU” 39
“ABOUT” 41
Operator help when starting 41
Operator help Workmode 41
Instruments and controls, cab 42
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Function description of instruments and controls in the cab 43
Using the cab controls 44
Defroster 44
Heat 44
AC/ACC 44
Electrical system 45
Fuses 46
Fuses in cab 46
Operation 47
Before starting 47
Master switch – Switching on 47
Control panel, adjustments 47
Operator’s seat – Adjustment 48
Operator’s seat, comfort – Adjustments 48
Parking brake 49
Display – Control 49
Interlock 50
Operator position 51
View 51
Starting 52
Starting the engine 52
Display when activating choice via the button set 53
Alarm descriptions 53
Driving 54
Operating the roller 54
Machine with gear change in the speed potentiometer 54
Machine with gear change in separate 3-position switch (gear
position switch) 55
Interlock/Emergency stop/Parking brake – Check 56
Pivotal steering (Optional) 57
ICC624HF-1EN6pdf 2011-04-21
Edge cutting (Optional) 57
Vibration 58
Manual/Automatic vibration 58
Manual vibration – Switching on 59
Amplitude/frequency – Changeover 59
Braking 59
Normal braking 59
Emergency braking 60
Switching off 60
Parking 61
Chocking the drums 61
Master switch 61
Long-term parking 63
Engine 63
Battery 63
Air cleaner, exhaust pipe 63
Watering system 63
Fuel tank 63
Hydraulic reservoir 63
Hoods, tarpaulin 64
Steering cylinder, hinges, etc 64
Miscellaneous 65
Lifting 65
Locking the articulation 65
Lifting the roller 65
Lifting the roller with jack: 66
Unlocking the articulation 66
Towing/Recovering 66
Short distance towing with the engine running 67
Short distance towing when the engine is inoperative 67
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Towing the roller 68
Trailer eye 68
Roller prepared for transport 69
Operating instructions – Summary 71
Preventive maintenance 73
Acceptance and delivery inspection 73
Warranty 73
Maintenance – Lubricants and symbols 75
Maintenance symbols 76
Maintenance – Maintenance schedule 77
Service and maintenance points 77
General 78
Every 10 hours of operation (Daily) 78
After the FIRST 50 hours of operation 78
Every 50 hours of operation (Weekly) 79
Every 250 hours of operation (Monthly) 79
Every 500 hours of operation (Every three months) 79
Every 1000 hours of operation (Every six months) 80
Every 2000 hours of operation (Yearly) 80
Maintenance – 10h 81
Diesel engine – Check oil level 81
Coolant level – Check 82
Fuel tank – Refueling 82
Hydraulic reservoir – Check fluid level 83
Water tank, Std – Filling 83
Sprinkler system/Drum
Check 84
Cleaning the coarse filter 84
Sprinkler system/Drum
Cleaning of sprinkler nozzle 85
ICC624HF-1EN6pdf 2011-04-21
Emergency watering (Accessory) – Extra pump in pump system 85
Scrapers, spring-action
Check 86
Scrapers
Setting – Adjustment 86
Maintenance – 50h 89
Air cleaner
Checking – Change the main air filter 89
Backup filter – Change 90
Air cleaner
– Cleaning 90
Drum gear – Checking the oil level 91
Fuel filter – Draining 91
Air conditioning (Optional)
– Inspection 92
Air conditioning (Optional)
– Cleaning 92
Maintenance – 250h 93
Hydraulic fluid cooler
Checking – Cleaning 93
Air conditioning (Optional)
– Inspection 94
Battery
– Check condition 94
Edge cutter (Optional)
– Lubrication 95
Maintenance – 500h 97
Diesel engine
Oil change 97
Engine
Replacing oil filter 98
The engine fuel filter – replacement/cleaning 98
Drum – oil level
Inspection – filling 99
Pivot bearing (Optional) – Lubrication 99
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Seat bearing – Lubrication 100
Rubber elements and attachment screws
Check 100
Hydraulic reservoir cap – Check 101
Maintenance – 1000h 103
Air filter – Change 103
Backup filter – Change 103
Hydraulic filter
Change 104
Drum – Oil change 105
Drum gear – Oil change 105
Drum gear – Checking the oil level 106
Cab
Fresh air filter – Replacing 106
Maintenance – 2000h 107
Hydraulic reservoir
Fluid change 107
Fuel tank
– Cleaning 108
Watering system
– Draining 108
Water tank – Cleaning 109
Steering joint – Check 109
Air conditioning (Optional)
– Overhaul 110
Air conditioning (Optional)
Drying filter – Inspection 110
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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