DYNAPAC Vibratory Roller CC524CHF Operation & Maintenance Instruction Manual PDF DOWNLOAD
FILE DETAILS:
DYNAPAC Vibratory Roller CC524CHF Operation & Maintenance Instruction Manual PDF DOWNLOAD
Language : English
Pages :120
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
DYNAPAC Vibratory Roller CC524CHF Operation & Maintenance Instruction Manual PDF DOWNLOAD
ICC524HF-1EN6.pdf
Operation & Maintenance
Vibratory roller CC524HF
Engine Cummins QSB 4.5
Serial number 384S00007
Serial number 10000322x0A000001
Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Slopes 7
Driving near edges 8
Safety (Optional) 9
Air conditioning 9
Edge cutter/compactor 9
Working lights – Xenon 10
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
High pressure cleaning 12
Fire fighting 12
Roll Over Protective Structure (ROPS), ROPS approved cab 12
Battery handling 12
Jump starting (24V) 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Electrical system 15
Dimensions, side view 16
ICC524HF-1EN6pdf 2011-04-21
Dimensions, top view 17
Weights and volumes 17
Working capacity 18
General 18
Hydraulic system 19
Automatic Climate Control (ACC) (Optional) 19
Tightening torque 20
Machine description 21
Identification 21
Product identification number on the frame 21
Machine plate 21
Explanation of 17PIN serial number 22
Engine plates 22
Decals 23
Location – decals 23
Safety decals 24
Info decals 26
Instruments/Controls 27
Control panel and controls 27
Function descriptions 28
Display explanations 31
Machine alarm 34
“MAIN MENU” 35
“USER SETTINGS” 36
“MACHINE SETTINGS” 37
“SERVICE MENU” 37
“ABOUT” 39
Operator help when starting 39
Operator help Workmode 39
Instruments and controls, cab 40
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Function description of instruments and controls in the cab 41
Using the cab controls 42
Defroster 42
Heat 42
AC/ACC 42
Electrical system 43
Fuses 44
Fuses in cab 44
Operation 45
Before starting 45
Master switch – Switching on 45
Control panel, adjustments 45
Operator’s seat – Adjustment 46
Operator’s seat, comfort – Adjustments 46
Parking brake 47
Display – Control 47
Interlock 48
Operator position 49
View 49
Starting 50
Starting the engine 50
Display when activating choice via the button set 51
Alarm descriptions 51
Driving 52
Operating the roller 52
Machine with gear change in the speed potentiometer 52
Machine with gear change in separate 3-position switch (gear
position switch) 53
Interlock/Emergency stop/Parking brake – Check 54
Pivotal steering (Optional) 55
ICC524HF-1EN6pdf 2011-04-21
Edge cutting (Optional) 55
Vibration 56
Manual/Automatic vibration 56
Manual vibration – Switching on 57
Amplitude/frequency – Changeover 57
Braking 57
Normal braking 57
Emergency braking 58
Switching off 58
Parking 59
Chocking the drums 59
Master switch 59
Long-term parking 61
Engine 61
Battery 61
Air cleaner, exhaust pipe 61
Watering system 61
Fuel tank 61
Hydraulic reservoir 61
Hoods, tarpaulin 62
Steering cylinder, hinges, etc 62
Miscellaneous 63
Lifting 63
Locking the articulation 63
Lifting the roller 63
Lifting the roller with jack: 64
Unlocking the articulation 64
Towing/Recovering 64
Short distance towing with the engine running 65
Short distance towing when the engine is inoperative 65
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Towing the roller 66
Trailer eye 66
Roller prepared for transport 67
Operating instructions – Summary 69
Preventive maintenance 71
Acceptance and delivery inspection 71
Warranty 71
Maintenance – Lubricants and symbols 73
Maintenance symbols 74
Maintenance – Maintenance schedule 75
Service and maintenance points 75
General 76
Every 10 hours of operation (Daily) 76
After the FIRST 50 hours of operation 76
Every 50 hours of operation (Weekly) 77
Every 250 hours of operation (Monthly) 77
Every 500 hours of operation (Every three months) 77
Every 1000 hours of operation (Every six months) 78
Every 2000 hours of operation (Yearly) 78
Maintenance – 10h 79
Diesel engine – Check oil level 79
Coolant level – Check 80
Fuel tank – Refueling 80
Hydraulic reservoir – Check fluid level 81
Water tank, Std – Filling 81
Sprinkler system/Drum
Check 82
Cleaning the coarse filter 82
Sprinkler system/Drum
Cleaning of sprinkler nozzle 83
ICC524HF-1EN6pdf 2011-04-21
Emergency watering (Accessory) – Extra pump in pump system 83
Scrapers, spring-action
Check 84
Scrapers
Setting – Adjustment 84
Maintenance – 50h 87
Air cleaner
Checking – Change the main air filter 87
Backup filter – Change 88
Air cleaner
– Cleaning 88
Drum gear – Checking the oil level 89
Fuel filter – Draining 89
Air conditioning (Optional)
– Inspection 90
Air conditioning (Optional)
– Cleaning 90
Maintenance – 250h 91
Hydraulic fluid cooler
Checking – Cleaning 91
Air conditioning (Optional)
– Inspection 92
Battery
– Check condition 92
Edge cutter (Optional)
– Lubrication 93
Maintenance – 500h 95
Diesel engine
Oil change 95
Engine
Replacing oil filter 96
The engine fuel filter – replacement/cleaning 96
Drum – oil level
Inspection – filling 97
Pivot bearing (Optional) – Lubrication 97
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Seat bearing – Lubrication 98
Rubber elements and attachment screws
Check 98
Hydraulic reservoir cap – Check 99
Maintenance – 1000h 101
Air filter – Change 101
Backup filter – Change 101
Hydraulic filter
Change 102
Drum – Oil change 103
Drum gear – Oil change 103
Drum gear – Checking the oil level 104
Cab
Fresh air filter – Replacing 104
Maintenance – 2000h 105
Hydraulic reservoir
Fluid change 105
Fuel tank
– Cleaning 106
Watering system
– Draining 106
Water tank – Cleaning 107
Steering joint – Check 107
Air conditioning (Optional)
– Overhaul 108
Air conditioning (Optional)
Drying filter – Inspection 108
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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