DYNAPAC Vibratory Roller CC424CHF CC524CHF CC4200C CC5200C Operation & Maintenance Manual PDF DOWNLOAD
FILE DETAILS:
DYNAPAC Vibratory Roller CC424CHF CC524CHF CC4200C CC5200C Operation & Maintenance Manual PDF DOWNLOAD
Language : English
Pages :158
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
DYNAPAC Vibratory Roller CC424CHF CC524CHF CC4200C CC5200C Operation & Maintenance Manual PDF DOWNLOAD
Operating & Maintenance
4812159501_D.pdf
Vibratory roller
CC424CHF CC524CHF CC4200C CC5200C
Engine Cummins QSB 4.5 (IIIA/T3)
Engine Cummins QSB 4.5 (IIIB/T4i)
Serial number 10000321xxA009398 – 020128
Serial number 10000346xxA011450 – 020102
Serial number 10000323xxA013269 – 015081
Serial number 10000348xxA011737 – 018007
Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Driving near edges 7
Work driving 7
Safety (Optional) 9
Air conditioning 9
Edge cutter/compactor 9
Working lights – Xenon 10
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
High pressure cleaning 12
Fire fighting 12
Roll Over Protective Structure (ROPS), ROPS approved cab 12
Battery handling 12
Jump starting (24V) 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Electrical system 15
Slopes 16
Dimensions, side view 16
Dimensions, top view 17
Weights and volumes 18
Working capacity 18
General 19
Hydraulic system 20
Air Conditioning / Automatic Climate Control (ACC) (Optional) 21
Tightening torque 22
Machine description 23
Diesel engine 23
Electrical system 23
Propulsion system 23
Brake system 24
Steering system 24
Vibration system 24
Cab 24
ROPS 24
Identification 25
Product and component plates 25
Product identification number on the frame 26
Machine plate 26
Explanation of 17PIN serial number 26
Engine plates 27
Decals 28
Location – decals 28
Safety decals 29
Info decals 31
Instruments/Controls 32
Control panel and controls 32
Function descriptions 33
Forward & Reverse lever 37
Function descriptions 37
Forward & Reverse lever 38
Function descriptions 38
Display explanations 38
Machine alarm 42
“MAIN MENU” 43
“USER SETTINGS” 44
“MACHINE SETTINGS” 45
“SERVICE MENU” 45
“ABOUT” 47
Operator help when starting 47
Operator help Workmode 47
Instruments and controls, cab 48
Function description of instruments and controls in the cab 49
Using the cab controls 50
Defroster 50
Heat 50
AC/ACC 50
Electrical system (version 1) 51
Fuse boxes in main switchbox 51
Electrical system (version 2) 52
Fuse card in main switchbox 52
Power in engine compartment/battery compartment 53
Main fuse panel (Cummins) 53
Fuses in cab 54
Operation 55
Before starting 55
Master switch – Switching on 55
Control panel, adjustments 55
Operator’s seat – Adjustment 56
Belt reminder 56
Operator’s seat, comfort – Adjustments 57
Parking brake 57
Display – Control 58
Interlock 59
Operator position 60
View 60
Starting 61
Starting the engine 61
Display when activating choice via the button set 62
Alarm descriptions 63
Driving 63
Operating the roller 63
Combi machines 65
Interlock/Emergency stop/Parking brake – Check 66
Pivotal steering (Optional) 67
Edge cutting (Optional) 67
Vibration 68
Manual/Automatic vibration 68
Manual vibration – Switching on 69
Amplitude/frequency – Changeover 69
Braking 69
Normal braking 69
Emergency braking 70
Switching off 70
Parking 71
Chocking the drums 71
Master switch 71
Long-term parking 73
Engine 73
Battery 73
Air cleaner, exhaust pipe 73
Watering system 73
Fuel tank 73
Hydraulic reservoir 73
Tires 74
Hoods, tarpaulin 74
Steering cylinder, hinges, etc 74
Miscellaneous 75
Lifting 75
Locking the articulation 75
Lifting the roller 76
Lifting the roller with jack: 76
Unlocking the articulation 77
Towing/Recovering 77
Short distance towing with the engine running 78
Short distance towing when the engine is inoperative 79
Towing the roller 79
Trailer eye 80
Transport 80
Loading CC224-624, CC2200-6200 81
Operating instructions – Summary 83
Preventive maintenance 85
Acceptance and delivery inspection 85
Warranty 85
Maintenance – Lubricants and symbols 87
Maintenance symbols 88
Maintenance – Maintenance schedule 89
Service and maintenance points 89
General 89
Every 10 hours of operation (Daily) 90
After the FIRST 50 hours of operation 90
Every 50 hours of operation (Weekly) 91
Every 250/750/1250/1750 hours of operation 91
Every 500/1500 hours of operation 92
Every 1000 hours of operation 93
Every 2000 hours of operation 94
Maintenance, 10h 95
Diesel engine – Check oil level 95
Coolant level – Check 96
Fuel tank – Refueling 96
Hydraulic reservoir – Check fluid level 97
Water tank, Std – Filling 97
Sprinkler system/Drum
Check 98
Cleaning the coarse filter 98
Sprinkler system/Drum
Cleaning of sprinkler nozzle 99
Sprinkler system/Wheels – Check 100
Sprinkler system/Wheels – Freeze risk 101
Draining the system 101
Freeze protection 101
Emergency watering (Accessory) – Extra pump in pump system 102
Scrapers, spring-action
Check 102
Scrapers
Setting – Adjustment 103
Wheel scrapers
Control – Adjustment 104
Removing the scapers 105
Maintenance – 50h 107
Drum gear – Checking the oil level 107
Fuel filter – Draining 108
Tires – Tire pressure 109
Maintenance measures – 250 h 111
Hydraulic fluid cooler
Checking – Cleaning 111
Battery
– Check condition 112
Air conditioning (Optional)
– Inspection 112
Air conditioning (Optional)
Drying filter – Inspection 113
Edge cutter (Optional)
– Lubrication 113
Maintenance measures – 500 h 115
Hydraulic fluid cooler
Checking – Cleaning 115
Air cleaner
Checking – Change the main air filter 115
Backup filter – Change 116
Air cleaner
– Cleaning 117
Diesel engine
Oil change 117
Engine
Replacing oil filter 118
The engine fuel filter – replacement/cleaning 119
Drum – oil level
Inspection – filling 119
Rubber elements and attachment screws
Check 120
Seat bearing – Lubrication 120
Maintenance – 1000h 121
Air cleaner
Checking – Change the main air filter 121
Backup filter – Change 122
Air cleaner
– Cleaning 122
Diesel engine
Oil change 123
Engine
Replacing oil filter 123
The engine fuel filter – replacement/cleaning 124
Drum – Oil change 125
Drum gear – Oil change 125
Drum gear – Checking the oil level 126
Wheel gear – Oil change 126
Wheel gear – Checking the oil level/Filling the oil 127
Hydraulic filter
Change 127
Hydraulic reservoir cap – Check 128
Rubber elements and attachment screws
Check 129
Seat bearing – Lubrication 129
Cab
Fresh air filter – Replacing 130
Air conditioning (Optional)
– Overhaul 130
Air conditioning (Optional)
Drying filter – Inspection 131
Steering hitch – Tightening 131
Maintenance – 2000h 133
Air cleaner
Checking – Change the main air filter 133
Backup filter – Change 134
Air cleaner
– Cleaning 134
Diesel engine
Oil change 135
Engine
Replacing oil filter 135
The engine fuel filter – replacement/cleaning 136
Fuel tank
– Cleaning 136
Drum – Oil change 137
Drum gear – Oil change 137
Drum gear – Checking the oil level 138
Wheel gear – Oil change 138
Wheel gear – Checking the oil level/Filling the oil 139
Hydraulic filter
Change 139
Hydraulic reservoir
Fluid change 140
Watering system
– Draining 141
Water tank – Cleaning 141
Steering joint – Check 142
Cab
Fresh air filter – Replacing 142
Air conditioning (Optional)
– Overhaul 143
Air conditioning (Optional)
Drying filter – Inspection 143
Pivot bearing (Optional) – Lubrication 144
Steering hitch – Tightening 144
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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