Dynapac Vibratory roller CC1100 VI CC1400 VI Operating & Maintenance Instruction Manual 4812164501_B – PDF DOWNLOAD
FILE DETAILS:
Dynapac Vibratory roller CC1100 VI CC1400 VI Operating & Maintenance Instruction Manual 4812164501_B – PDF DOWNLOAD
Language : English
Pages : 245
Downloadable : Yes
File Type : PDF
Size: 15.1 MB
TABLE OF CONTENTS:
Dynapac Vibratory roller CC1100 VI CC1400 VI Operating & Maintenance Instruction Manual 4812164501_B – PDF DOWNLOAD
Operating & Maintenance
4812164501_B.pdf
Vibratory rollers
CC1100 VI – CC1400 VI
Engine
Kubota D1703 / D1803 / V2203 / V2403
Models and PIN
CC1100 VI (Stage IIIA (26 kW) 10000389xxA018679 –
CC1100 VI (Tier 4f) (18.5 kW) 10000390xxA021827 – xA023287
CC1100 VI (Tier 4f) (28 kW) 10000391xxA021487 –
CC1100 VI (Stage V) (18.5 kW) 10000444xxA024596 –
CC1100 VI (Stage V) (28 kW) 10000452xxA026395 –
CC1200 VI (Stage IIIA (26 kW) 10000395xxA018609 –
CC1200 VI (Tier 4f) (18.5 kW) 10000396xxA018676 –
CC1200 VI (Tier 4f) (28 kW) 10000397xxA016877 –
CC1200 VI (Stage V) (18.5 kW) 10000446xxA023389 –
CC1200 VI (Stage V) (28 kW) 10000454xxA031142 –
CC1300 VI (Stage IIIA (35 kW) 10000469xxA030704 –
CC1300 VI (Tier 4f) (37 kW) 10000470xxA031597 –
CC1300 VI (Stage V) (37 kW) 10000471xxA030199 –
CC1400 VI (Stage IIIA (35 kW) 10000475xxA025500 –
CC1400 VI (Tier 4f) (37 kW) 10000476xxA030197 –
CC1400 VI (Stage V) (37 kW) 10000477xxA026844 –
Introduction 3
The machine 3
Intended use 3
Training 3
Signal symbols and meaning 3
Safety information 3
General 4
CE marking and Declaration of conformity 5
Safety – General instructions 7
Safety – when operating 9
Work driving 9
Driving near edges 10
Safety (Optional) 11
Edge cutter/compactor 11
Chip spreader 12
Special instructions 13
Standard lubricants and other recommended oils and fluids 13
Higher ambient temperatures,
above +40°C (104°F) 13
Lower ambient temperature – Freeze risk 13
Temperatures 13
high pressure cleaning 13
Fire fighting 14
Fire extinguisher 14
Roll Over Protective Structure (ROPS) 14
Battery handling 15
Jump starting 15
Technical specifications 17
Vibrations – Operator station 17
Noise level 17
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Dimensions, top view (CC1100VI – CC1200VI) 18
Dimensions, top view (CC1300VI – CC1400VI) 19
Dimensions, side view (CC1100VI – CC1200VI) 20
Dimensions, side view (CC1300VI – CC1400VI) 21
Weights and volumes 22
Working capacity 22
General 25
CO2-emission 25
Tightening torque 26
Foldable ROPS – bolts 27
Hydraulic system 27
Slopes 28
Electrical system 28
Machine description 29
Diesel engine 29
Electrical system 29
Propulsion system/Transmission 29
Brake system 29
Steering system 29
ROPS 29
Identification 30
Product and component plates 30
Product identification number on the frame 31
Explanation of 17PIN serial number 31
Machine plate 32
Engine plates 32
Location – decals (CC1100 VI / CC1200 VI) 35
Location – decals
(CC1100 VI / CC1200 VI) 37
Location – decals (CC1300 VI / CC1400 VI) 40
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Location – decals
(CC1300 VI / CC1400 VI) 42
Location – decals, CALIFORNIA 44
Safety decals 44
Info decals 48
Instruments/Controls 49
Locations – Control panel and controls 49
Function description 50
Function description – Alarm 51
Machine alarm 52
Functional description – Membrane panel 53
Function description, buttons on Forward / Reverse lever 55
Speed adjustment and vibration frequency (CC1100/C VI – CC1400/C
VI
with single amplitude) 56
Mechanical speed control 56
Electronic speed control 56
Navigation submenus 57
Function description – Display 57
Display explanations 57
Transport mode 58
Submenu – Regeneration
(D1803 (Tier 4f / Stage V) /
V2403-CR (Tier 4f / Stage V)) 59
Soot 59
Submenu – Error code list 61
User settings 62
“SERVICE MENU” 62
Working mode, Vibration 64
Working mode, Vibration with dual amplitudes (Optional)
(CC1300 VI – 1400 VI with V2403-CR
(Tier 4f / Stage V) engine) 65
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Working mode – Edge cutter 66
Working mode – Chip spreader 67
Asphalt temperature meter (Optional) 68
Operator help when starting 69
Operator help Workmode 69
Electrical system 70
Fuses on machine 70
Fuses at battery master disconnect switch 71
Relays on machine 72
Operation 75
Before starting 75
Master switch – Switching on 75
Driver seat – Adjustment 76
Parking brake – Check 77
Reserve brake – Control 78
Instruments and lamps – Checking 78
Interlock 79
Operator position 79
Adjusting the Off-set 80
Flow divider (Optional) 80
Parking brake – Check 81
Reserve brake – Control 81
Starting 82
Starting the engine 82
D1703 / V2203-M-E3B (Stage IIIA) 82
D1803 / V2403-CR-E4B (Tier 4f) /
V2403-CR-E5B (Stage V) 82
Driving 84
Operating the roller 84
D1703 / V2203-M-E3B (Stage IIIA) 84
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D1803 / V2403-CR-E4B (Tier 4f) /
V2403-CR-E5B (Stage V) 84
Interlock/Emergency stop/Parking brake – Check 85
Edge cutting (Optional) 86
Vibration 87
Manual/Automatic vibration 87
Braking 88
Normal braking 88
Emergency braking 88
Switching off 89
D1703 / V2203-M-E3B (Stage IIIA) 89
D1803 / V2403-CR-E4B (Tier 4f) /
V2403-CR-E5B (Stage V) 89
Parking 90
Chocking the drums 90
Battery disconnector 90
Long-term parking 91
Engine 91
Battery 91
Air cleaner, exhaust pipe 91
Fuel tank 91
Hydraulic reservoir 91
Steering cylinder, hinges, etc 92
Watering system 92
Hoods, tarpaulin 92
Miscellaneous 93
Lifting 93
Locking the articulation 93
Lifting the roller 94
Lifting the roller with a single -point lift (Optional) (CC1100/C VI –
CC1200/C VI only) 95
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Unlocking the articulation 95
Towing/Recovering 96
Release the brakes 96
Towing the roller 97
Short distance towing with switched off engine 98
Transport 99
Securing
CC1100/C VI – CC1200/C VI for loading 99
Securing
CC1100/C VI – CC1200/C VI for loading (Side along the trailer) 100
Securing
CC1100/C VI – CC1200/C VI for loading
(Side along the trailer) 102
Securing
CC1100/C VI – CC1200/C VI for loading
(Side across the trailer) 104
Securing
CC1300/C VI – CC1400/C VI for loading 105
Foldable ROPS 107
Operating instructions – Summary 109
Preventive maintenance 111
Acceptance and delivery inspection 111
Warranty 111
Maintenance – Lubricants and symbols 113
Maintenance symbols 116
Maintenance – Maintenance schedule 117
Service and maintenance points 117
General 118
Every 10 hours of operation (Daily) 118
After the FIRST 50 hours of operation 119
Every 50 hours of operation (Weekly) 119
Every 250 / 750 / 1250 / 1750 hours of operation 119
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Every 500 hours of operation 120
Every 1000 hours of operation 121
Every 1500 hours of operation (only Tier 4f / Stage V (28 kW) / Stage
V (37 kW)) 121
Every 2000 hours of operation 122
Every 3000 hours of operation 123
Every 12th month (Annually) 124
Every 24th month (Every other year) 124
Service – Checklist 125
Maintenance, 10h 127
Check – Coolant system 128
Diesel engine Check oil level 128
Hydraulic reservoir, Level check – Filling 130
Air circulation – Check 130
Fuel tank – Filling 131
Water tank – Filling 131
Sprinkler system/Drum
Checking – Cleaning 132
Sprinkler – Drain / Anti-freeze 132
Sprinkler system/Drum
Cleaning of sprinkler nozzle 133
Scrapers, fixed
Checking – Setting 134
Scrapers, spring-action (Optional)
Checking – Adjustment 134
Brakes – Check 135
Maintenance, first 50h 137
Engine oil and oil filter – Change 137
Replacing the hydraulic oil filter 139
Bolted joints
Check 140
Maintenance – 50h 141
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Air cleaner
Check main filter 141
Steering cylinder and steering joint – Lubrication 142
Checking the fuel hoses and hose clamps 143
Water separator – Draining
(on machines equipped with this) 144
Maintenance measures – 250 h 145
Battery
– Check condition 145
Engine oil and oil filter – Change 146
Air cleaner
– Cleaning 148
Replacing belts/Checking the belt tension 148
Check – Coolant system 150
Check – Air intake hoses 151
Function of the cooling water system
(CC1100/C VI – CC1200/C VI) 152
Check – Coolant system 152
Filling coolant 152
Function of the cooling water system
(CC1300/C VI – 1400/C VI) 153
Check – Coolant system 153
Filling coolant 153
Maintenance – 500h 155
Battery
– Check condition 155
Engine oil and oil filter – Change 156
Drum – oil level
Inspection – filling 158
Rubber elements and bolted joints
Check 159
Hydraulic reservoir cap – Check 159
Steering cylinder and steering joint – Lubrication 160
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Check – Coolant system 161
Air cleaner
Check – Replacement of main filter 162
Air filter indicator – Resetting 162
Replacing the fuel filter 163
Replacing the pre-filter 163
D1703 / V2203-M (Stage IIIA) 164
D1803-CR (Tier 4f / Stage V) /
V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) 164
Fuel tank – Cleaning 164
Check – Air intake hoses 165
Fuel filter’s water separator – Draining
(on machines equipped with this) 166
Replacing belts/Checking the belt tension 166
Coolers
Checking – Cleaning 168
Maintenance – 1000h 169
Battery
– Check condition 169
Engine oil and oil filter – Change 170
Drum – oil level
Inspection – filling 172
Rubber elements and bolted joints
Check 173
Hydraulic reservoir cap – Check 173
Steering cylinder and steering joint – Lubrication 174
Check – Coolant system 175
Air cleaner
Check – Replacement of main filter 176
Air filter indicator – Resetting 176
Backup filter – Change 177
Replacing the hydraulic oil filter 178
Replacing the fuel filter 179
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Replacing the pre-filter 179
D1703 / V2203-M (Stage IIIA) 180
D1803-CR (Tier 4f / Stage V) /
V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) 180
Fuel tank – Cleaning 180
Replacing belts/Checking the belt tension 181
Checking – Diesel engine valve clearance 182
Coolers
Checking – Cleaning 183
Check – Air intake hoses 184
Maintenance measures – 1500 h (only Tier 4f / Stage V (28 kW and 37 kW)
and Stage V (37 kW) 185
Check – Spreader 185
Check – EGR cooler 185
Checking of injector tip 185
Replacing the oil separator 185
Maintenance – 2000h 187
Battery
– Check condition 187
Engine oil and oil filter – Change 188
Rubber elements and bolted joints
Check 190
Hydraulic reservoir cap – Check 190
Steering cylinder and steering joint – Lubrication 191
Check – Coolant system 192
Air cleaner
Check – Replacement of main filter 193
Air filter indicator – Resetting 193
Backup filter – Change 194
Replacing the hydraulic oil filter 195
Replacing the fuel filter 196
Replacing the pre-filter 196
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D1703 / V2203-M (Stage IIIA) 197
D1803-CR (Tier 4f / Stage V) /
V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) 197
Fuel tank – Cleaning 197
Coolers
Checking – Cleaning 198
Water tank – Draining 199
Water tank – Cleaning 199
Edge cutter (Optional)
– Lubrication 200
Hydraulic reservoir – fluid change 201
Drum – Oil change 202
Checking – Diesel engine valve clearance 202
Replacing belts/Checking the belt tension 202
Steering joint – Check 204
Maintenance, 3000h 205
Battery
– Check condition 205
Engine oil and oil filter – Change 206
Drum – oil level
Inspection – filling 208
Rubber elements and bolted joints
Check 209
Hydraulic reservoir cap – Check 209
Steering cylinder and steering joint – Lubrication 210
Check – Coolant system 211
Air cleaner
Check – Replacement of main filter 212
Air filter indicator – Resetting 212
Backup filter – Change 213
Replacing the hydraulic oil filter 214
Replacing the fuel filter 215
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Replacing the pre-filter 215
D1703 / V2203-M (Stage IIIA) 216
D1803-CR (Tier 4f / Stage V) /
V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) 216
Fuel tank – Cleaning 216
Check – Air intake hoses 217
Coolers
Checking – Cleaning 218
Water tank – Draining 219
Water tank – Cleaning 219
Checking – Diesel engine valve clearance 219
Hydraulic reservoir – fluid change 220
Draining of water separator 221
Replacing belts/Checking the belt tension 221
Cleaning of DPF (D1803 and
V2403-CR (Tier 4f / Stage V) only) 223
Checking the EGR system (D1803 and V2403-CR (Tier 4f / Stage V)
only) 223
Checking the injection pump
(D1703 and V2203-M (Stage IIIA) only) 223
Steering joint – Check 223
Maintenance, every 12th month (Annually) 225
Air cleaner
Check – Replacement of main filter 225
Air filter indicator – Resetting 225
Backup filter – Change 225
Checking the DPF pipes and connections (D1803, V2403-CR (Tier 4f
/ Stage V)) 226
Checking the EGR pipes and connections (D1803, V2403-CR (Tier 4f
/ Stage V)) 226
Check the Manifold
(D1803, V2403-CR (Tier 4f / Stage V)) 226
Maintenance, every 24th month
(Every other year) 227
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Check – Coolant system 227
Check – Air intake hoses 228
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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