Dynapac Vibratory Roller CA250 Driving & Maintenance Instruction Manual ICA250-IN1EN2 – PDF DOWNLOAD
FILE DETAILS:
Dynapac Vibratory Roller CA250 Driving & Maintenance Instruction Manual ICA250-IN1EN2 – PDF DOWNLOAD
Language : English
Pages : 109
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Dynapac Vibratory Roller CA250 Driving & Maintenance Instruction Manual ICA250-IN1EN2 – PDF DOWNLOAD
ICA250-IN1EN2.pdf
Driving & Maintenance
Vibratory roller
CA250
Engine
Cummins 4BT 3.9C
Serial number
*65X2IN7001YYMM*-*65X2IN7147YYMM*
Introduction 1
Warning symbols 1
Safety information 1
General 1
Safety – General instructions 3
Safety – when operating 5
Driving near edges 5
Slopes 5
Special instructions 7
Standard lubricants and other recommended oils and fluids 7
Higher ambient temperatures, above +40°C (104°F) 7
Temperatures 7
High pressure cleaning 7
Fire fighting 7
Roll Over Protective Structure (ROPS), ROPS approved cab 8
Battery handling 8
Jump starting 9
Technical specifications – Noise/Vibrations/Electrical 11
Vibrations – Operator station 11
Electrical system 11
Noise level 11
Technical specifications – Dimensions 13
Dimensions, side view 13
Dimensions, top view 14
Technical specifications – Weights and volumes 15
Technical specifications – Working capacity 17
Technical specifications – General 19
Hydraulic system 19
ROPS – bolts 20
Tightening torque 21
ICA250-IN1EN2 pdf 2010-06-08
Machine plate – Identification 23
Product identification number on the frame 23
Machine plate 23
Engine plates 24
Machine description- Decals 25
Location – decals 25
Safety decals 26
Info decals 28
Machine description – Instruments/Controls 29
Locations – Instruments and controls 29
Locations – Control panel and controls 30
Function description 30
Controls in the cab 33
Function description of instruments and controls in the cab 34
Machine description – Electrical system 35
Fuses and relay in cab heater box (Optional) 35
Fuses in heater box 35
Relay in heater box 35
Fuses, battery disconnector/fuse box 36
Relays 37
Fuses 38
Main fuses 38
Operation – Starting 39
Before starting 39
Master switch – Switching on 39
Driver seat (Std ) – Adjustment 39
Driver seat (Option)- Adjustment 40
Instruments and lamps – Checking 40
Operator position 41
View 41
2010-06-08 ICA250-IN1EN2 pdf
Interlock 42
Starting 42
Start of diesel motor 42
Operation – Driving 45
Operating the roller 45
Operation – Vibration 47
Vibration On/Off 47
Vibration – Activation 47
Operating – Stopping 49
Braking 49
Emergency braking 49
Normal braking 49
Switching off 50
Parking 50
Master switch 50
Chocking the drums 51
Long-term parking 53
Engine 53
Battery 53
Air cleaner, exhaust pipe 53
Fuel tank 53
Hydraulic reservoir 53
Steering cylinder, hinges, etc 54
Hoods, tarpaulin 54
Tires (All-weather) 54
Miscellaneous 55
Lifting 55
Locking the articulation 55
Lifting the roller 55
Unlocking the articulation 56
ICA250-IN1EN2 pdf 2010-06-08
Towing 56
Alternative 1 56
Short distance towing with the engine running 56
Alternative 2 57
Towing short distances where the engine is inoperative 57
Rear axle brake 57
Drum gearbox brake 57
Towing the roller 58
Roller prepared for transport 58
Operating instructions – Summary 59
Maintenance – Lubricants and symbols 61
Maintenance symbols 62
Maintenance – Maintenance schedule 63
Service and maintenance points 63
General 63
Every 10 hours of operation (Daily) 64
After the FIRST 50 hours of operation 64
Every 50 hours of operation (Weekly) 65
Every 250 hours of operation (Monthly) 65
Every 500 hours of operation (Every three months) 66
Every 1000 hours of operation (Every six months) 66
Every 2000 hours of operation (Yearly) 66
Maintenance – 10h 67
Scrapers – Check, adjustment 67
Steel scrapers (Optional) 68
Scrapers, Pad-drum 68
Soften scrapers (Optional) 69
Air circulation – Check 69
Coolant level – Check 70
Diesel engine Check oil level 71
2010-06-08 ICA250-IN1EN2 pdf
Fuel tank – Filling 71
Hydraulic reservoir – Check fluid level 72
Brakes – Check 72
Maintenance – 50h 75
Air cleaner
Checking – Change the main air filter 75
Backup filter – Change 76
Air cleaner
– Cleaning 76
Articulation – Lubrication 77
Steering joint – Lubrication 77
Tires – Air pressure – Wheel nuts – Tightening 78
Automatic Climate Control (Optional) – Inspection 78
Maintenance – 250h 81
Rear axle differential – Check oil level 81
Rear axle planetary gears – Check oil level 82
Drum gearbox – Checking the oil level 82
Drum – Checking the oil level 83
Radiator – Check/Cleaning 83
Bolted joints – Checking tightening torque 84
Rubber elements and fastening screws – Check 84
Diesel engine – Oil and Filter change 85
Battery – Check electrolyte level 85
Battery cell 86
Air conditioning (Optional)
– Inspection 86
Maintenance – 500h 87
Bleeder filter – Inspection/Cleaning 87
Fuel pre-filter – Cleaning 88
Fuel pre-filter – Replacement 88
Maintenance – 1000h 89
ICA250-IN1EN2 pdf 2010-06-08
Hydraulic fluid filter – Replacement 89
Hydraulic fluid reservoir – Draining 90
Fuel tank – Drainage 91
Air conditioning (Optional)
Fresh air filter – Change 91
Rear axle differential – Oil change 92
Rear axle’s planetary gears – Draining the oil 93
Rear axle’s planetary gears – Oil change – Oil filling 94
Maintenance – 2000h 95
Hydraulic reservoir – Changing the fluid 95
Drum – Oil change 96
Drum gearbox – Oil change 96
Steering hitch – Check 97
Controls – Lubrication 97
Automatic Climate Control (Optional)
– Overhaul 98
Drying filter – Check 99
Compressor – Check (Optional) 99
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V