Dynapac D.ONE Utility roller Operating & Maintenance Instruction Manual DL820395 – PDF DOWNLOAD
FILE DETAILS:
Dynapac D.ONE Utility roller Operating & Maintenance Instruction Manual DL820395 – PDF DOWNLOAD
Language : English
Pages : 202
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Dynapac D.ONE Utility roller Operating & Maintenance Instruction Manual DL820395 – PDF DOWNLOAD
Foreword
- These operating and maintenance instructions are part of your
machine. - They provide necessary information to operate your machine
safely and properly. - They also contain information on required operating, maintenance
and repair measures. - Carefully read the operating and maintenance instructions before
taking your machine into operation. - Please observe the safety regulations strictly and follow all instructions
to ensure safe operation. - If you are not yet acquainted with the indicators and control elements
on this machine, you should thoroughly read the corresponding
chapter Ä Chapter 4 ‘Indicators and control elements’
on page 55. - The description of the individual operating steps including the
notes on safety to be followed can be found in chapter “Operation” - Ä Chapter 6 ‘Operation’ on page 73.
Before every start up, carry out all required visual inspections and
function tests Ä Chapter 5 ‘Checks prior to start up’ on page 65. - Ensure the compliance with the specified operating, maintenance
and repair measures to maintain the functional safety of your
machine. - A description of all necessary maintenance work, maintenance
intervals as well as information on fuels and lubricants can be
found in the chapter “Maintenance” Ä Chapter 8 ‘Maintenance’
on page 107. - Do not service or repair your machine by yourself to avoid harming
persons or damaging material or environment. - The machine must only be serviced and repaired by qualified and
authorised personnel. - Contact our customer service to carry out the required maintenance
work or necessary repairs. - In case of operating errors, inadequate maintenance or the use of
unapproved fuels and lubricants all warranty claims will become
null and void. - For your own personal safety you should only use original parts
from Dynapac. - For your machine we offer service kits to make maintenance
easier. - In the course of technical development we reserve the right for
technical modifications without prior notification. - These operating and maintenance instructions are also available in
other languages. - Apart from that, you can also order the spare parts catalogue
against the serial number of your machine.
TABLE OF CONTENTS:
Dynapac D.ONE Utility roller Operating & Maintenance Instruction Manual DL820395 – PDF DOWNLOAD
1 Introduction 9
1 1 Foreword 10
1 2 Machine type plate and engine type plate 12
2 Technical data 13
2 1 Noise data 17
3 Concerning your safety 19
3 1 Basic prerequisites 20
3 1 1 General 20
3 1 2 Explanation of signal words used 20
3 1 3 Personal protective equipment 21
3 1 4 Intended use 22
3 1 5 Improper use 23
3 1 6 Estimated service life of the machine 23
3 2 Definition of responsible persons 24
3 2 1 Operating company 24
3 2 2 Expert / qualified person 24
3 2 3 Driver / operator 24
3 3 Basic safety regulations for safe operation 26
3 3 1 Remaining dangers, remaining risks 26
3 3 2 Regular safety inspections 26
3 3 3 Modifications and alterations to the machine 26
3 3 4 Damage, defects, misuse of safety devices 26
3 4 Handling fuels and lubricants 27
3 4 1 Preliminary remarks 27
3 4 2 Safety regulations and environmental protection regulations for handling diesel fuel 28
3 4 3 Safety regulations and environmental protection regulations for handling oil 29
3 4 4 Safety regulations and environmental protection regulations for handling hydraulic oil 30
3 4 5 Safety regulations and environmental protection regulations for handling coolants 31
3 4 6 Safety regulations and environmental protection regulations for handling battery acid 32
3 5 Loading/transporting the machine 33
3 6 Start-up procedure 34
3 6 1 Prior to start-up 34
3 6 2 Starting the engine 34
3 6 3 Starting the engine with jump leads 35
3 7 Operation with radio remote control 36
3 8 Driving the machine; working operation 37
3 8 1 Persons in the danger zone 37
3 8 2 Driving the machine 37
3 8 3 Driving up and down slopes 37
3 8 4 Cross slope 37
3 8 5 Working with vibration 38
3 8 6 Parking the machine 38
3 9 Refuelling 39
3 10 Emergency procedures 40
Table of contents
D O NE 3
3 10 1 Actuating the emergency stop switch 40
3 10 2 Disconnecting the battery 40
3 10 3 Recovering the machine 40
3 11 Maintenance work 41
3 11 1 Preliminary remarks 41
3 11 2 Working on hydraulic lines 41
3 11 3 Working on the engine 41
3 11 4 Maintenance work on electric components and battery 42
3 11 5 Cleaning work 42
3 11 6 Measures for longer shut-down periods 42
3 11 7 After maintenance work 43
3 12 Repair 44
3 13 Signage 45
3 14 Safety components 53
4 Indicators and control elements 55
4 1 Operating mode toggle switch 56
4 2 Display module 57
4 3 Main battery switch 58
4 4 Remote control 59
4 4 1 Steering lever 59
4 4 2 Vibration pre-selection toggle switch 60
4 4 3 Toggle switch for travel ranges 60
4 4 4 Engine speed toggle switch 60
4 4 5 Travel lever 61
4 4 6 Starter switch 61
4 4 7 Start button 61
4 4 8 Vibration toggle switch 62
4 4 9 Emergency stop switch 62
4 4 10 Button for warning horn 62
4 4 11 Radio operation control light 63
4 5 Dynapac Compaction Indicator (DCI) display 64
5 Checks prior to start up 65
5 1 Notes on safety 66
5 2 Visual inspections and function tests 67
5 3 Daily maintenance 68
5 3 1 Checking the engine oil level 68
5 3 2 Checking the fuel level; topping up fuel 69
5 3 3 Checking the hydraulic oil level 70
5 3 4 Checking the coolant level 71
5 3 5 Checking the rubber buffers 72
6 Operation 73
6 1 Preliminary remarks 74
6 1 1 Active Zone System 75
6 1 2 Notes on radio operation 76
6 2 Start-up procedure 78
6 2 1 Preparing the remote control 78
Table of contents
4 D O NE
6 2 2 Checking the remote control 79
6 2 3 Check the Active Zone System 83
6 2 4 Starting the engine 85
6 3 Travel operation 87
6 3 1 Preliminary remarks and safety notes 87
6 3 2 Driving the machine 88
6 4 Working with vibration 90
6 4 1 Preliminary remarks and safety notes 90
6 4 2 Vibration in automatic mode 90
6 4 3 Manual vibration 92
6 5 Dynapac Compaction Indicator (DCI) 94
6 6 Parking the machine in secured condition 95
6 7 Remote control battery (radio operation) 97
6 7 1 Changing the battery 97
6 7 2 Charging the power pack in the machine 98
6 7 3 Charging the power pack with the external battery charger 99
7 Loading / transporting the machine 101
7 1 Preparation for transport 102
7 2 Loading the machine 103
7 3 Lashing the machine to the transport vehicle 104
7 4 Loading by crane 105
7 5 After transport 106
8 Maintenance 107
8 1 Preliminary remarks and safety notes 108
8 2 Preparations/concluding work 109
8 2 1 Opening the protection hoods 109
8 2 2 Engaging/releasing the articulation lock 109
8 3 Fuels and lubricants 111
8 3 1 Engine oil 111
8 3 2 Fuel 111
8 3 3 Coolant 113
8 3 4 Oil for exciter shaft housing 113
8 3 5 Hydraulic oil 114
8 4 List of fuels and lubricants 115
8 5 Running-in instructions 116
8 5 1 General 116
8 5 2 After 50 operating hours 116
8 5 3 After 250 operating hours 116
8 6 Maintenance Table 117
8 7 Weekly 119
8 7 1 Air filter maintenance 119
8 7 2 Checking and cleaning the water separator 122
8 8 Every 250 operating hours / annually 123
8 8 1 Change engine oil and oil filter cartridge 123
8 8 2 Checking, tensioning the V-belt 124
8 8 3 Replacing the air filter 126
Table of contents
D O NE 5
8 8 4 Checking the air intake lines 127
8 8 5 Changing the oil in the exciter housing 128
8 8 6 Checking the hose lines in the cooling circuit 130
8 8 7 Replacing the fuel filter; bleeding the fuel system 130
8 8 8 Draining the fuel tank sludge 133
8 8 9 Checking radiator hoses and hose clamps 133
8 8 10 Servicing the battery; checking the main battery shutoff 134
8 9 Every 500 operating hours 135
8 9 1 Replacing the V-belt 135
8 9 2 Adjusting the valve clearance 136
8 10 Every 1000 operating hours 138
8 10 1 Changing the coolant 138
8 10 2 Check the injection valves 140
8 11 Every 2000 operating hours 141
8 11 1 Changing the hydraulic oil and filter 141
8 11 2 Replacing hoses 143
8 12 Every 3000 operating hours 144
8 12 1 Checking the fuel injection pump 144
8 12 2 Replacing the timing belt 144
8 13 As required 145
8 13 1 Checking/adjusting the scrapers 145
8 13 2 Cleaning the radiator module 145
8 13 3 Cleaning the machine 146
8 13 4 Checking the central screw of the drive hub 147
8 13 5 Cleaning the drum drive / drums 148
8 13 6 Measures prior to extended shut-down period 150
9 Setting up / refitting 153
9 1 Drum extension 154
9 1 1 Preliminary remarks and safety notes 154
9 1 2 Removing the drum extension 154
9 1 3 Attaching the drum extension 155
9 2 Teaching the Active Zone System 156
10 Troubleshooting 159
10 1 Starting the engine with jump leads 160
10 2 Switching off the machine manually 161
10 3 Hydraulic oil leakage 163
10 3 1 Preliminary remarks and safety notes 163
10 3 2 Checking the travel system housing and exciter shaft housing 163
10 4 Fuse assignment 165
10 4 1 Notes on safety 165
10 4 2 Fuse box 165
10 4 3 Main fuses 166
10 5 Engine malfunctions 167
10 6 Remote control faults (cable operation) 169
10 7 Remote control faults (radio operation) 171
10 8 Faults in Active Zone System 173
Table of contents
6 D O NE
10 9 DCI faults 174
10 10 Fault code display 175
10 11 Entering input codes via the display unit 176
11 Disposal 179
11 1 Final shut-down of machine 180
12 Appendix 181
12 1 List of fault codes 182
12 2 Input codes for control 193
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V