Dynapac CA144 Vibratory roller Driving & Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Dynapac CA144 Vibratory roller Driving & Maintenance Manual – PDF DOWNLOAD
Language : English
Pages : 104
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Dynapac CA144 Vibratory roller Driving & Maintenance Manual – PDF DOWNLOAD
ICA144-US3EN4.pdf
Driving & Maintenance
Vibratory roller
CA144
Engine
John Deere 5030HF285
Serial number
*83X7US5300* –
10000101x0D000001 –
Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Driving near edges 7
Slopes 7
Safety (Optional) 9
Strike-off blade 9
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Temperatures 11
High pressure cleaning 11
Fire fighting 12
Roll Over Protective Structure (ROPS) 12
Battery handling 12
Jump starting 13
Technical specifications – Noise/Vibrations/Electrical 15
Vibrations – Operator station 15
Noise level 15
Electrical system 15
Technical specifications – Dimensions 17
Dimensions, side view 17
Dimensions, top view 18
Technical specifications – Weights and volumes 19
ICA144-US3EN4 pdf 2011-11-16
Technical specifications – Working capacity 21
Technical specifications – General 23
Tightening torque 24
ROPS – bolts 25
Hydraulic system 25
Machine plate – Identification 27
Product identification number on the frame 27
Machine plate 27
Explanation of 17PIN serial number 28
Engine plates 28
Machine description- Decals 29
Location – decals 29
Safety decals 30
Info decals 31
Machine description – Instruments/Controls 33
Locations – Instruments and controls 33
Locations – Control panel and controls 34
Function description 35
Machine description – Electrical system 37
Fuses 37
Main fuses 37
Relays 38
Operation – Starting 39
Before starting 39
Master switch – Switching on 39
Operator’s seat – Adjusting 39
Instruments and lamps – Checking 40
Operator position 40
Interlock 41
Starting 41
2011-11-16 ICA144-US3EN4 pdf
Starting the engine 41
Strike-off blade (Optional) 42
Operation – Driving 43
Operating the roller 43
Operating the strike-off blade (optional) 44
Operation – Vibration 45
Vibration On/Off 45
Vibration – Activation 45
Operating – Stopping 47
Braking 47
Emergency braking 47
Normal braking 47
Switching off 48
Parking 48
Chocking the drums 48
Master switch 49
Long-term parking 51
Engine 51
Battery 51
Air cleaner, exhaust pipe 51
Fuel tank 51
Hydraulic reservoir 51
Tires 51
Hoods, tarpaulin 52
Steering cylinder, hinges, etc 52
Miscellaneous 53
Lifting 53
Locking the articulation 53
Lifting the roller 53
Unlocking the articulation 54
ICA144-US3EN4 pdf 2011-11-16
Towing 54
Alternative 1 54
Short distance towing with the engine running 54
Alternative 2 55
Towing short distances where the engine is inoperative 55
Rear axle brake 55
Brake disengagement 55
Releasing the drum brake 56
Drum motor brake 56
Towing the roller 57
Roller prepared for transport 57
Operating instructions – Summary 59
Preventive maintenance 61
Acceptance and delivery inspection 61
Warranty 61
Maintenance – Lubricants and symbols 63
Maintenance symbols 64
Maintenance – Maintenance schedule 65
Service and maintenance points 65
General 66
Every 10 hours of operation (Daily) 66
After the FIRST 50 hours of operation 66
Every 50 hours of operation (Weekly) 67
Every 250 hours of operation (Monthly) 67
Every 500 hours of operation (Every three months) 68
Every 1000 hours of operation (Every six months) 68
Every 2000 hours of operation (Yearly) 68
Maintenance – 10h 69
Air circulation – Check 69
Coolant level – Check 69
2011-11-16 ICA144-US3EN4 pdf
Diesel engine Check oil level 70
Brakes – Check 70
Hydraulic reservoir – Check fluid level 71
Fuel tank – Filling 72
Maintenance – 50h 73
Scrapers – Check, adjustment 73
Tires – Air pressure – Wheel nuts – Tightening 74
Air cleaner
Check – Replacement of main filter 74
Air filter indicator – Resetting 75
Backup filter – Change 75
Air cleaner
– Cleaning 76
Maintenance – 250h 77
Rear axle differential – Check oil level 77
Rear axle pinion housing – Checking the oil level 77
Rear axle planetary gears – Check oil level 78
Drum – Checking the oil level 78
Bolted joints – Checking tightening torque 79
Rubber elements and fastening screws – Check 79
Radiator – Check/Cleaning 80
Battery
Checking the electrolyte level 80
Battery cell
Electrolyte level 81
Maintenance – 500h 83
Replacing the fuel filter 83
Controls and moving joints – Lubrication 84
Forward/Reverse controls and joints – Check and lubrication 84
Diesel engine – Oil- and Filter change 85
Maintenance – 1000h 87
ICA144-US3EN4 pdf 2011-11-16
Hydraulic filter – Replacement 87
Fuel tank
– Cleaning 88
Hydraulic reservoir – Draining 89
Rear axle differential – Oil change 89
Rear axle pinion housing – Oil change 90
Rear axle planetary gear – Oil change 90
Maintenance – 2000h 93
Hydraulic reservoir – Oil change 93
Drum – Oil change 94
Steering joint – Check 94
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V