DBT Disel FBL-55 Shield Service Manual Hauler Underground Mine Cat Continuous MinerFBL-55 – PDF DOWNLOAD
DESCRIPTION:
DBT Disel FBL-55 Shield Service Manual Hauler Underground Mine Cat Continuous MinerFBL-55 – PDF DOWNLOAD
INTRODUCTION
- The operation of heavy mining equipment can be hazardous. To ensure safe operation, operators and personnel must be alert, competent, correctly trained, tested and licensed in the principles, capabilities and correct operating and isolation procedures of the equipment.
- This manual is designed to provide the FBL-55 Shield Hauler Operator with the proper information regarding the equipment’s instrumentation, operating controls and safe working procedures. All operators of this machine must be conversant with the information contained within this manual before operating the machine
- To ensure safe and efficient operation, the FBL-55 Shield Hauler must be adequately maintained by the operators and service personnel. To achieve this, the Operator’s pre-start inspection procedure contained in section 5 of the Operators manual must be performed.
- Any abnormalities should be reported immediately to maintenance personnel to avoid costly machine repairs, production down time and unsafe operation of the machine.
FBL-55 DESCRIPTION:
- The FBL-55 is a 55,000 kg Shield Hauler. This allows it to be used for carrying Longwall shields throughout the mine, which includes carrying heavy loads, materials and supplies.
- The motive force is provided by a 195 kW Caterpillar 3216 six cylinder turbo charged 4 Stroke inline 6 Cylinder FLAMEPROOF diesel engine package. Flame proofing of the system includes a “dry” exhaust conditioning system complete with exhaust and intake flame traps. The start system is pneumatic and the safety system • 1s an intrinsically safe electronic monitoring system. The engine power output is connected to the constant 4 wheel drive system via a drive coupling through a Dana-Spicer 36000 model 4 speed bi-directional power shift transmission to Dana-Spicer 21D heavy duty axles.
- The FBL-55 utilises a dry exhaust system complete with a replaceable particulate filter and a catalysed exhaust post treatment purifier A removeable flame-trap for ease of cleaning is fitted on the out-let of the exhaust filter housing
TABLE OF CONTENTS:
DBT Disel FBL-55 Shield Service Manual Hauler Underground Mine Cat Continuous MinerFBL-55 – PDF DOWNLOAD
General Arrangements – FBL-55 4
1 1 1 FBL-55 General Arrangement 4
1 1 2 FBL-55
1 2 General Specifications 11
Capacities 11
Weight 11
Engine 11
Engine Speeds 11
Stall Speeds 11
Fuel Consumption 11
Start System 11
Intake System 11
Exhaust System 11
Transmission 11
Torque Converter 11
Axles 11
Wheels 11
Tyres – Standard 11
Tyres – Optional -1 11
Hydraulic Systems 12
Hydraulic Filtration 12
Main Hydraulic pump ; 12
Steering/ Brake pump 12
Steering system , 12
Accumulator steering 12
Accumulator brakes 12
Lift system 12
Cylinder reliefs 12
Cylinders
Service brake hydraulic system 12
Steering 12
Service brake 12
Park & Emergency brake 12
Articulation 12
Oscillation 12
Seating 12
Canopy 12
Electrical System 12
Lights 12
Alternator 13
Pneumatic System 13
Service Capacities 13
Vehicle Speeds 13
Tractive Effort 13
Grade Ability 13
Lubrication and Fuel Specifications 14
General 14
Fuels 14
Fuel Specification Table 14
Fuel Additives 15
Diesel Fuel Relevant Information 16
Engine Oil 17
Torque Converter/ Transmission Fluid 17
Hydraulic oil 17
Gear Oil 18
Multi Purpose Grease 18
Fluid Specification Table 18
Grease Point Reference Drawing 19
Machine Isolation 20
1 4 1 Engine 20
1 4 2 Pneumatics 22
1 4 3 Hydraulics 23
1 4 4 Engine Coolant 23
1 4 5 Heat Exchanger coolant • 24
1 4 6 Electrical 24
1 4 7 Fitting and Removal of Steering Lock 25
1 4 8 Securing the Lift Arm 26
1 5 General Safety and Precautions 21
General 27
Packing and Supporting the Machine 29
1 6 Recommended Bolt Torque 31-32
1 7 Preventative Maintenance Schedule 33
1 7 1 Daily Service 33-35
17 2 Every 125 Service hours 36-37
1 7 3 Every 250 Service Hours 38-39
1 7 4 Every 1000 Service Hours 40-41
1 7 5 Every 2,000 Service Hours 42-43
1 7 6 Every 3,000 Service Hours 44
1 7 7 Every 4,000 Service Hours 45
1 7 8 Every 5,000 Service Hours 45
1 7 9 Every 6,000 Service Hours 45
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