Daewoo Doosan DL200 DL200TC Wheel Loader Shop Manual K1024538BE – PDF DOWNLOAD
DESCRIPTION:
Daewoo Doosan DL200 DL200TC Wheel Loader Shop Manual K1024538BE – PDF DOWNLOAD
DL200TC
K1024538BE
Serial Number 5001
Accessory Applications:
- This wheel loader has been designed primarily for moving earth with a bucket.
- For use as a grapple or for other object handling, contact DOOSAN.
- Lifting-work applications are permitted in approved lift configuration, to rated capacity only, with no side-loading (unless prohibited by local regulation).
- Do not use machine for activities for which it was not intended.
- Do not use bucket for lifting work, unle ss lift slings are used in approved configuration.
LOCATION OF SAFETY LABELS:
- Location of safety labels (decals) can vary from unit to unit.
- Refer to appropriate Operation and Maintenance Manual, and Parts Manual for your unit. There are several specific warning signs on this machine.
- The exact location of hazards and the description of the hazards are reviewed in the appropriate Operation and Maintenance Manual.
- Please become familiarized with all warning signs. Make sure that all of the warning signs are legible.
- Clean the warning signs or replace the warning signs if you cannot read the words. Replace the illustrations if the illustrations are not visible.
- When you clean the warning signs, use a cloth, water and soap. Do not use solvent, gasoline, or other harsh chemicals to clean the safety signs.
- Solvents, gasoline, or other harsh chemicals could loosen the adhesive that secures the warning sign.
- Loose adhesive will allow the warning sign to fall off.
- Replace any safety sign that is damaged, or missing. If a safety sign is attached to a part that is replaced, install a safety sign on the replacement part.
UNAUTHORIZED MODIFICATIONS:
- Any modification made without authorization or written approval from DOOSAN can create a safety hazard, for which the machine owner must be held responsible.
- For safety’s sake, replace all OEM parts with the correct authorized or genuine DOOSAN part.
- For example, not taking the time to replace fasteners, bolts or nuts with the correct replacement parts could lead to a condition in which the safety of critical assemblies is dangerously compromised.
Safety Rules:
- Only trained and authorized personnel can operate and maintain the machine.
- Follow all safety rules, precautions and instructions when operating or performing maintenance on the machine.
- Do not operate the machine if you are not feeling well, if you are taking medication that makes you feel sleepy, if you have been drinking, or if you are suffering from emotional problems.
- These problems will interfere with your sense of judgement in emergencies and may cause accidents.
- When working with another operator or with a person on work site traffic duty, be sure that all personnel know the nature of the work and understand all hand signals that are to be used.
- Always observe strictly any other rules related to safety.
Safety Features:
- Be sure that all guards and covers are installed in their proper position.
- Have guards and covers repaired immediately if damaged.
- Be sure that you understand the method of use of safety features such as transmission lever neutral lock and the seat belt, and use them properly.
- Never remove any safety features. Always keep them in good operating condition.
- Failure to use safety features according to the instructions in the Operation and Maintenance Manual could result in serious bodily injury.
TABLE OF CONTENTS:
Daewoo Doosan DL200 DL200TC Wheel Loader Shop Manual K1024538BE – PDF DOWNLOAD
Safety
Wheel Loader Safety………………………………………………………………… SP000865
Specifications
Specification for DL200/ DL200TC…………………………………………….. SP001561
General Maintenance
General Maintenance Procedures ……………………………………………… SP001055
Standard Torques …………………………………………………………………….. SP000813
Drive Train
Transmission and Torque Converter………………………………………….. SP001011
Transmission Error Codes (ZF)…………………………………………………. SP001056
Axle…………………………………………………………………………………………. SP001018
Drive Shaft ………………………………………………………………………………. SP001019
Brake
Service Brake…………………………………………………………………………… SP001080
Brake Supply Valve………………………………………………………………….. SP001081
Parking Brake ………………………………………………………………………….. SP001082
Brake Pedal Valve……………………………………………………………………. SP001083
Accumulator……………………………………………………………………………… SP001084
Steering
Steering …………………………………………………………………………………… SP001085
Cushion Valve………………………………………………………………………….. SP000328
Emergency Steering …………………………………………………………………. SP001086
Table of Contents
Page II
Frame
Articulation Center ……………………………………………………………………. SP001087
Counterweight…………………………………………………………………………… SP000130
Tank
Oil Tank…………………………………………………………………………………… SP001088
Fuel Tank………………………………………………………………………………… SP001089
Hydraulics
Cylinders………………………………………………………………………………….. SP001027
Main Pump………………………………………………………………………………. SP001212
Main Control Valve…………………………………………………………………… SP001090
Load Isolation System………………………………………………………………. SP001091
Cooling System………………………………………………………………………… SP001092
Pilot System…………………………………………………………………………….. SP001093
Hydraulic Schematic DL200………………………………………………………. SP001094
Electrical System
Air Conditioner …………………………………………………………………………. SP001211
Electrical System ……………………………………………………………………… SP001095
Electrical Schematic DL200/ DL250…………………………………………… SP000925
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
M.A