Daewoo Doosan ADT MT40B Shop Manual MX159546-1 – PDF DOWNLOAD
DESCRIPTION:
Daewoo Doosan ADT MT40B Shop Manual MX159546-1 – PDF DOWNLOAD
Foreword
- The Shop Manual is prepared as an aid to performing quality repairs by giving the service personnel an understanding of the dump truck, and showing the correct way perform repairs and make judgements. Make sure that you understand the manual and use it at every available opportunity. The manual will also serve as a useful guide to office personnel and other persons who are involved with the dump truck in one way or another.
How to read the page reference:
- The manual is divided into the following sections: Structure and function (-.1.0): This section explains how the components are built and how they work. Testing and adjusting (-.2.0): This section explains checks to be made before and after performing repairs, as well as adjustments to be done at the completion of the checks and repairs.
- Disassemly and assembly (-.3.0): This section describes how to remove, install, disassemble, repair and assemble components, and the work order. Special tools are listed at the end of each chapter. The special tools are an excellent aid in the work shop.
- By using special tools, the job will be easier to perform and in some cases a special tool is required to carry out the work. List of all special tools for the complete truck are listed in the “Special Tool Guide”. Maintenance standard (-.4.0): This section gives the judgement standards when inspecting disassembled parts.
- Troubleshooting (-.5.0): When a fault is detected, this section is used as before the practical fault finding starts. A skilled and trained mechanic together with the Shop Manual is the best combination for troubleshooting when repair instruction is needed.
- This manual is valid for the serial nos. listed on the first page. Distributing and updating: Subscribed Shop Manuals will automatically be updated at revisions. This manual is originally produced by Moxy Trucks AS, 6440 Elnesvågen, Norway, and must not be reproduced, translated or made available to a third party, fully or partly, without our written permission
Structure of the Repair Manual
The structure of this Repair Manual reflects the sequence of the working steps for completely disassembling the dismantled drive line. Dismantling and installing as well as the disassembly and assembly of a main group are always summarized in one chapter. Special tools required for performing the respective repair works are listed under „Special tools“
Important information on industrial safety
- Generally, the persons repairing MOXY product-sets are responsible on their own for the industrial safety.
- The observation of all valid safety regulations and legal impositions is the pre-condition for avoiding damage to persons and to the product during maintenance and repair works.
- Persons performing repair works must familiarize themselves with these regulations.
- The proper repair of these MOXY-products requires the employment of suitably trained and skilled staff. The repairer is obliged to perform the training.
The following safety references are used in the present Repair Manual:
- Serves as reference to special working procedures, methods, information, the use of auxiliaries etc..
- CAUTION Is used, if a deviating and improper working procedure can damage the product.
- DANGER: Is used, if lacking care can lead to personal injury or danger to life. REFE-RENCE: Prior to starting the checks and repair works, thoroughly study the present instructions.
- CAUTION: Illustrations, drawings and parts do not always represent the original; the working procedure is shown. The illustrations, drawings, and parts are not drawn to scale; conclusions regarding size and weight must not be drawn (not even within one representation).
- The works must be performed according to the description. REFE-RENCE: After the repair works and the checks, the expert staff must convince itself that the product is properly functioning again.
TABLE OF CONTENTS:
Daewoo Doosan ADT MT40B Shop Manual MX159546-1 – PDF DOWNLOAD
0 General instructions 3
1 Engine 39
11 Structure & Function 41
12 Testing & Adjusting 71
13 Disassembly & Assembly 95
15 Troubleshooting 201
2 Transmission 235
21 Structure & Function 237
22 Testing & Adjusting 271
23 Disassembly & Assembly 297
25 Troubleshooting 533
3 Driveline, brakes and wheels 577
31 Structure & Function 579
32 Testing & Adjusting 605
33 Disassembly & Assembly 619
34 Maintenance standard 757
4 Air system 761
41 Structure & Function 763
42 Testing & Adjusting 821
43 Disassembly & Assembly 825
44 Maintenance standard 837
5 Hydraulic 843
51 Structure & Function 845
52 Testing & Adjusting 873
53 Disassembly & assembly 883
6 Electrical system 979
61 Structure & Function 981
7 Front frame and cab 1037
71 Structure & Function 1039
72 Testing & Adjusting 1067
73 Disassembly & Assembly 1075
74 Maintenance standard 1129
8 Rear frame and body 1137
81 Structure & Function 1139
82 Testing & Adjusting 1147
83 Disassembly & Assembly 1151
84 Maintenance standard 1169
9 Optional equipment 1177
91 Structure & Function 1179
92 Testing & Adjusting 1209
93 Disassembly & Assembly 1213
94 Maintenance standard 1263
95 Troubleshooting
Foreword4
Structure of the Repair Manual 5
Important information on industrial safety 5
Torque limit table 6
Table, metric ISO-standard thread DIN 13 6
Torque limits for screws7
Table, metric ISO-Fine thread DIN 13 7
Types of sealing-/locking compounds and lubricants 8
Safety in workshop 9
Vibration 10
Injurious noise 11
Organic solvent 12
Coolant 13
Refrigerant 14
Air pollution 15
Liquid or gas under high pressure 16
Fire and explosion risks 17
Asbestos 18
Lead 18
Jacked up vehicle or bodywork 19
Heavy units 19
More than one person working with the same object 20
Involuntary start of electric motors etc 20
Rotating parts 21
Splinters, flying object When using certain tools 22
When working with tyres and wheels 22
Springs under load 23
Precautions for disassembly and assembly 24
Disassembly 24
Assembly 24
Handling of oil seals 25
Handling of gaskets 26
Handling of o-ring seals 26
Handling of bearings 27
General location 29
Driveline view 30
Filling capacities 31
Oil and fluid specification sheet 32
Lubrication schedule 33
Performance chart 35
Measurements 36
Engine 37
Transmission 37
Hydraulic system 38
Air system 38
Tyre pressures 38
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.M