Daewoo Doosan 430 450 Series Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
Daewoo Doosan 430 450 Series Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD
430/450Series
Operation and Maintenance Manual
K1025192E
Serial Number 5001 and Up
August 2006
K1025192E
Serial Number 5001 and Up
August 2006
INFORMATION RESOURCES FOR OPERATION, MAINTENANCE, AND SAFETY :
- The following publications contain information, instructions, and standards for various operation, maintenance, and safety issues related to your DOOSAN equipment.
- General Industry Standards, OSHA 2206: “ OSHA Safety and Health Standards (29 CFR 1910),” “Subpart N – Materials Handling and Storage”; 29 CFR 1910.178 powered industrial trucks; 1910.177 – “Servicing Multi-Piece and Single Rim Wheels.” Available from: Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402.
- National Fire Protection (NFPA) 505, “Powered Industrial Trucks, Type Designation, Areas of Use, Maintenance, and Operation.” Available from: Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402.
- ANSI/ASME B56.1-1988: “Safety Standard for Low Lift and High Lift Trucks” (Safety Code of Powered Industrial Trucks). Available from: Owner/Operator Safety Overview OP000424 1-8 Society of Mechanical Engineers, United Engineering Center, 345 E. 47Th Street, New York, NY 10017.
- EN474-1: “Earth – moving Machinery – Safety – General Requirements”,
- EN474-3: “Earth – moving Machinery – Safety – Requirements for Loaders”.
- Available from: European Committee for Standardization, rue de Stassart, 36 B – 105C Brussels. • NFPA 58: “Storage and Handling of Liquified Petroleum Gases.” Available from: National Fire Protection Association, Inc., Batterymarch Park, Quincy, MA 02269.
- Skid-Steer Loader Safety Manual. Available from the Equipment Manufacturers Institute, 10 S Riverside Plaza, Chicago, Illinois 60606-3710.
- National Safety Council Data Sheets: “1-664 – Writing and Publishing Employee Safety Regulations”; “479 – Liquified Petroleum Gases for Industrial Trucks”; “195.71 – The In-Plant Pedestrian.” Available from: National Safety Council, 444 North Michigan Avenue, Chicago, IL 60611.
- Accident Prevention Manual for Industrial Operations: Two volumes: “Administration and Programs” and “Engineering and Technology.” Available from: National Safety Council, 444 North Michigan Avenue, Chicago, IL 60611.
- Publications Concerning Safe Handling and Storage of LP Gas: Available from: National LP Gas Association, 1301 West 22nd Street, Oakbrook, IL 60521
- Other OSHA regulations which may be applicable to the place of use. You can receive help in applying information from these sources to your workplace by contacting OSHA or your Workers Compensation Insurance Company. OP000425
TABLE OF CONTENTS:
Daewoo Doosan 430 450 Series Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD
WARNING.pdf............................................................ 1 430/450Series.......................................................... 3 430,450SeriesTOC.pdf................................................... 9 Owner/Operator Safety Overview......................................... 15 Safety Message for Owners and Operators............................ 15 Owner/Employer Responsibility.................................. 15 Operator Responsibility........................................ 16 Maintaining a Safe Workplace....................................... 17 Matching the Machine to the Job.................................... 18 Warning Signal Options......................................... 18 Modifications.................................................. 18 Maintenance Practices.............................................. 19 Operator Safety Training........................................... 19 Formal Training................................................ 19 Inspection Training............................................ 20 Training Program Development................................... 20 Practical Training............................................. 21 Recognition.................................................... 21 Information Resources for Operation, Maintenance, and Safety....... 21 Safety Information..................................................... 23 Safe Operating Practices........................................... 23 Rated Operating Load Plate......................................... 25 Safety Warning Label Locations and Descriptions.................... 25 Label Locations................................................ 25 Label Descriptions............................................. 27 General Safety and Hazard Information.............................. 31 Unauthorized Modification...................................... 31 Clothing and Personal Protective Items......................... 32 Mounting and Dismounting....................................... 33 Fire Prevention and Hazardous Fluids and Vapors................ 34 Operating Safety................................................... 36 Work Site Safety............................................... 36 Operator’s Cab................................................. 37 Safe Operating Practices....................................... 37 Ventilation for Enclosed Areas................................. 38 Flammable and Explosive Atmospheres............................ 38 Precautions for Mirrors, Windows, and Lights................... 39 Ensuring Visibility............................................ 39 Traveling in Reverse, Sate Working Zone........................ 40 Avoiding High-Voltage Cables................................... 41 Operating on Snow.............................................. 41 Working on Loose Ground........................................ 42 Preventing Crushing or Cutting................................. 42 Parking........................................................ 43 Precautions for Attachments.................................... 43 Precautions for Loading and Emptying the Bucket................ 44 Precautions for Stopping the Engine............................ 44 Maintenance Safety................................................. 45 Periodic Maintenance........................................... 45 Precautions for High Temperature Operations.................... 46 Maintaining and Inspecting Hydraulic Equipment................. 47 Precautions for High Pressure Oil.............................. 49 Preventing Battery Hazards..................................... 50 Waste Material Precautions..................................... 52 Rotating Fans and Belts........................................ 53 Tire Maintenance............................................... 53 Serial Number Locations................................................ 55 Vehicle Serial Number.............................................. 55 Engine Serial Number............................................... 56 Machine Components..................................................... 57 Identification of Machine Parts.................................... 58 Contols and Instruments................................................ 61 Instrument Panel................................................... 62 Controls........................................................... 71 Drive Control Lever( ①,② )..................................... 72 Boom Pedal ( ③ )............................................... 73 Bucket Pedal ( ④ )............................................. 73 Attachment Pedal( ⑤ ) - 430 (Plus) Only........................ 74 Auxiliary Hydaulic Thumb Control - 450 (Plus) Only............. 75 Engine Control................................................. 76 Seat Bar....................................................... 77 Controls (Joystick : Option)....................................... 78 Drive Control Lever ( ① Joystick).............................. 79 Boom & Bucket Handle ( ② )..................................... 80 Attachment Pedal ( ③ Joystick) - 430 (Plus) Only............... 80 Auxiliary Hydaulic Thumb Control - 450 (Plus) Only Joystick.... 81 Engine Control Joystick........................................ 83 Operating Instructions................................................. 85 Inspection Before Boarding......................................... 85 Boarding the Loader................................................ 85 Starting........................................................... 87 Traveling and Steering............................................. 88 Traveling and Steering (Joystick : Option)......................... 90 Operation.......................................................... 92 Traveling on a Slope, Parking...................................... 94 Towing Procedures.................................................. 96 Lifting............................................................ 97 Transportation..................................................... 99 Bucket and Attachments.............................................100 Periodic Maintenance...................................................105 Safety Warnings....................................................105 Access to Items Requiring Service..................................106 Rear Door and Engine Hood......................................106 Canopy Tilting.................................................108 Daily Pre/Post Start Checks........................................110 Pre-Start Checks...............................................110 After Starting-Before Operation................................111 Service Schedule...................................................112 Lubrication Points.................................................115 Operator Restraint Lubrication and Maintenance.....................119 Lubrication....................................................119 Function.......................................................119 Engine Lubrication.................................................120 General........................................................120 Draining Engine Oil............................................120 Remove/Replace Engine Oil Filter...............................121 Engine Cooling System..............................................122 Fan Belt...........................................................124 Belt Tension...................................................124 Adjustment.....................................................124 Two Stage Air Cleaner..............................................125 Removal-Primary Element........................................126 Removal-Secondary Element......................................126 Installation...................................................127 Spark Arrestor.....................................................127 General........................................................128 Maintenance....................................................128 Battery............................................................128 Remove and Install.............................................128 Jump Starting the Loader (See caution - frozen battery)........129 Fuel System/Filters................................................129 Removal/Installation-Fuel Filter...............................130 Fuel Tank Drain................................................130 Priming the Fuel System............................................131 Breeding the Fuel System.......................................131 Draining the Water.............................................133 Cleaning Fuel Strainer [450 (Plus) Only].......................134 Hydraulic System Maintenance.......................................135 Oil Level Indicator............................................135 Filter Replacement.............................................137 Hydraulic Fluid Replacement....................................137 Chain Case Oil Drain and Refill....................................138 Chain Case Oil Drain...........................................138 Chain Case Oil Refill..........................................139 Parking Brake Adjustment...........................................140 Tire Maintenance...................................................141 General Information............................................141 Inflation Pressures............................................141 Installation and Removal.......................................142 Dimensional & Performance Specifcations................................143 Dimensional Specifications.........................................144 Operational Specification (Per Sae J732 Feb 80)....................148 Performance....................................................148 Power Unit.....................................................150 Final Drive Components.........................................151 Hydrostatic Transmission Pump..................................152 Hydraulic System...............................................154 Electrical Components..........................................159 Instrument Features............................................160 Seat...........................................................161 Noise [With Noise Package].....................................161 Fluid Capacities & Specifications..............................162 Environment Protection Section.....................................163
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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