Cummins K19 Engines Troubleshooting & Repair Manual
File Details:
Cummins K19 Engines Troubleshooting & Repair Manual
Language : English
Pages : 713
Size : 41.6 MB
Downloadable : Yes
Format : PDF
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Table Of Contents:
Cummins K19 Engines Troubleshooting & Repair Manual
1. Air Compressor Noise – Excessive ………………………………………………………………………………………………T-31
2. Air Compressor Pumping Excessive Lubricating Oil……………………………………………………………………….T-28
3. Air Compressor Slow Air Pressure Rise……………………………………………………………………………………….T-26
4. Air Compressor Will Not Maintain Adequate Air Pressure But Not Pumping Continuously ……………………T-27
5. Air Compressor Will Not Pump…………………………………………………………………………………………………..T-29
6. Air Compressor Will Not Stop Pumping ……………………………………………………………………………………….T-30
7. Alternator Malfunctioning…………………………………………………………………………………………………………..T-60
8. Coolant in the Lubricating Oil …………………………………………………………………………………………………….T-21
9. Coolant Loss …………………………………………………………………………………………………………………………..T-10
10. Coolant Temperature Above Normal………………………………………………………………………………………………T-6
11. Coolant Temperature Below Normal ………………………………………………………………………………………………T-9
12. Crankcase Gases (Blowby) Excessive………………………………………………………………………………………….T-61
13. Engine Cranks But Will Not Start (No Exhaust Smoke) …………………………………………………………………..T-32
14. Engine Decelerates Poorly…………………………………………………………………………………………………………T-52
15. Engine Hard to Start or Will Not Start (Exhaust Smoke Present)………………………………………………………T-34
16. Engine Noise Diagnostic Procedure ……………………………………………………………………………………………T-63
17. Engine Noise Excessive ……………………………………………………………………………………………………………T-64
18. Engine Power Output Low …………………………………………………………………………………………………………T-44
19. Engine Runs Rough or Misfires (Warm Engine)…………………………………………………………………………….T-38
20. Engine Starts But Will Not Keep Running…………………………………………………………………………………….T-36
21. Engine Surges at High Idle………………………………………………………………………………………………………..T-54
22. Engine Surges at Low Idle…………………………………………………………………………………………………………T-42
23. Engine Surges Under Load ……………………………………………………………………………………………………….T-43
24. Engine Vibration Excessive ……………………………………………………………………………………………………….T-62
25. Engine Will Not Crank or Cranks Slowly (Air Starter) ……………………………………………………………………..T-57
26. Engine Will Not Crank or Cranks Slowly (Electric Starter) ……………………………………………………………….T-58
27. Engine Will Not Reach Rated RPM When Loaded…………………………………………………………………………T-43
28. Engine Will Not Shut Off …………………………………………………………………………………………………………..T-51
29. Exhaust Smoke Excessive Under Load ……………………………………………………………………………………….T-50
30. Exhaust Smoke (White) at Idle Excessive (Warm Engine) ……………………………………………………………….T-66
31. Fuel Consumption Excessive……………………………………………………………………………………………………..T-56
32. Fuel in the Coolant …………………………………………………………………………………………………………………..T-12
33. Fuel in the Lubricating Oil …………………………………………………………………………………………………………T-22
34. Idle Rough ……………………………………………………………………………………………………………………………..T-40
35. Lubricating Oil Consumption Excessive ……………………………………………………………………………………….T-18
36. Lubricating Oil Pressure High…………………………………………………………………………………………………….T-15
37. Lubricating Oil Pressure Low……………………………………………………………………………………………………..T-13
Description:
Cummins K19 Engines Troubleshooting & Repair Manual
T This manual provides instructions for troubleshooting and repairing the K19 Engine in the chassis.
Component and assembly rebuild procedure are provided in the K19 Engine Shop Manual.
The manual is organized to guide a service technician through the logical steps of identifying and correcting problems related to the engine. This manual does not cover vehicle or equipment problems. Consult the vehicle or equipment manufacturer for repair procedures. A series of specific service manuals (Shop, Specifications, Alternative Repair, and so on.) are available and can be ordered by filling out and mailing the Literature Order Form located in the Service Literature Section 14.
The repair procedures used in this manual are recommended by Cummins Engine Co., Inc. Some service procedures require the use of special service tools. Use the correct tools as described. Reporting of errors, omissions, and recommendations for improving this publication by the user is encouraged.
Please use the postage paid, self addressed Literature Survey Form in the back of this manual for communicating your comments. The specifications and rebuild information in this manual is based on the information in effect at the time of printing. Cummins Engine Company, Inc. reserves the right to make any changes at any time without obligation.
If differences are found between your engine and the information in this manual, contact a Cummins Authorized Repair Location, A Cummins Division Office, or the factory The latest technology and the highest quality components were used to produce this engine. When replacement parts are needed, we recommend using only genuine Cummins or ReConT exchange parts.
These parts can be identified by the following trademarks:
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]