Crown Forklift WP2000 Series Service Manual 812525-999 – PDF DOWNLOAD
FILE DETAILS:
Crown Forklift WP2000 Series Service Manual 812525-999 – PDF DOWNLOAD
Language : English
Pages :120
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Crown Forklift WP2000 Series Service Manual 812525-999 – PDF DOWNLOAD
WP2000 1
Table of Content 4
IDX-1720-002 5
IDX-1720-003 6
SAFETY 8
Safety Symbols used 10
General Maintenance and Repair 10
Maintenance and Repair 10
Before Leaving the Truck 11
Before Carrying out Work on the Truck 11
INTRODUCTION 12
General 14
Operating Instructions 14
Service Training 14
Ordering Spare Parts 14
Page Numbering in the Manual 15
Truck Data Numbering Sheet 17
LUBRICATION AND ADJUSTMENT 18
Component Access 20
Jacking up the Truck 20
Lifting by Crane 20
Lifting by Truck 21
Components 22
Maintenance 25
Driver Participation 25
Daily Maintenance Log 25
Recommended Lubricants and Oils 25
Lubricants 25
Cold Store Trucks 25
Table Lubricant Types 26
Check and Maintenance Schedule 27
Daily or every 8 hours 27
Safety Reverse Switch – Functional Test 29
Monthly or every 100 hours 31
3 months or 250 hours 33
6 months or 500 hours 33
Annually or 1000 hours 35
2 Years or 2000 hours 35
Grease items and grease intervals 37
Castors 39
Torques 40
HYDRAULICS 42
Symbols used 42
Hydraulic System 44
Operation 44
Removal 45
Filter 46
Pressure Filter 46
Suction and Return Filters 46
Oil Change 46
Hydraulic Pump 47
Commissioning 47
Pump Motor 47
DRIVE UNIT 48
Gear Unit 50
Oil Change 50
Gear Unit Assembly / Disassembly 52
Drive Motor Disassembly 52
Pinion Shaft Disassembly 52
Driven Shaft Disassembly 52
Driven Shaft Assembly 52
Pinion Shaft Assembly 52
Drive Motor Pre-Assembly 53
Housing Lid Assembly 53
Drive Motor Assembly 53
Drive Unit Assembly 53
Drive Motor 53
ELECTRICS 54
Electrics – General 56
Wire Colour Codes 56
Abbreviations 57
Electrical Symbols 59
Electrical Components 60
Transmitter (POT, FS, RS) 60
Fast / Slow Travel Switch (HSS) 60
Reverse Safety Switch (SAS) 60
Brake Switch (BRS) 60
Override Switch (ORS) 60
Handle Position and Functions 60
Lift / Lower Switch (RAS, LOS) 61
Limit Switch (LMS) 61
Horn Switch (HNS) 61
Key Switch (KYS) 61
Emergency Disconnect 61
Fuses (FU) 61
Limit Switch Settings 61
ZAPI SEM Zero Traction Controller 62
General 62
Precautionary Measures 62
Operational Features 62
Speed Control 62
Reduced Speed Ranges 62
Downhill Speed Control 62
Regenerative Braking 62
Anti – Roll Down Function 62
Hourmeter 63
Self Test 63
Monitored Circuits 63
Protective Devices 63
Polarity Protection 63
Wiring Errors 63
Temperature 63
Start Sequence 63
Safety Class 63
Maintenance 64
SEM Zero Traction Controller Connections 65
Programmer 68
General 68
Description of Keys 69
Operating Menu ZAPI SEM Zero Con-troller 69
Operating Menu – Overview 70
Menu Functions 70
PARAMETER CHANGE 70
TESTER 70
ALARMS 70
PROGRAM VACC 70
CONFIG 70
Settings and Alarms 71
TESTER Menu 72
ALARMS Menu 73
(Contd) Menu ALARMS 74
(Contd) Menu ALARMS 75
PROGRAM VACC Menu 75
CONFIG Menu 76
Power Connections 65
Control Connections 65
SEM Zero Pin Layout 66
Status LED 67
Traction Controller Safety Test 77
Battery 78
General 78
Operation 78
Reading the Electrolyte Level 78
Charging the Battery 79
Battery Discharge Indicator (BDI) 80
General 80
Adjusting the Battery Discharge Indicator 80
Traction / Pump Motor Maintenance 81
Access 81
Maintenance 81
BRAKE 82
Operation 84
Removal 84
Assembly 85
Air Gap Setting 85
Brake Moment Setting 85
Testing the Brakes 85
STEERING 86
Live Ring Bearing 88
Multitask Handle – Springs for Return 89
Adjustment 89
Removal 89
Assembly 89
LIFTING MECHANISM 90
CYLINDERS 94
Lift Cylinders 96
Operation 96
Removal 96
Inspection 98
Replacing the Piston Seal 98
ELECTRICAL DIAGRAMS100
Control Circuit102
Traction Controller103
Traction Controller104
Brake and Battery Discharge Indicator105
Handle Circuit106
Power Cables107
Control Circuit / Freezer Condition108
Traction Controller / Freezer Condition109
Traction Controller / Freezer Condition110
Brake and Battery Discharge Indicator / Freezer Condition111
Handle Circuit / Freezer Condition112
Power Cables / Freezer Condition113
Abbreviations114
Abbreviations115
HYDRAULIC SCHEMATIC118
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