CM340 Operation & Maintenance Manual- CAT Continuous Miner CM340 – PDF DOWNLOAD
DESCRIPTION:
CM340 Operation & Maintenance Manual- CAT Continuous Miner CM340 – PDF DOWNLOAD
- This manual is intended to provide GENERAL product information for the Model CM340 Continuous Miner. The illustrations, descriptions and procedures contained in this publication apply only to THIS machine.
- Caterpillar reserves the right to revise models and designs without prior notice. This Continuous Miner was manufactured under the guidelines, procedures and requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other applicable non-U.S. regulatory agency standards.
- At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies.
- Any change to the design or structure of this unit, without the consent of Caterpillar and these regulatory agencies, or any repair or replacement of parts contrary to the instructions, may invalidate these approvals and render this unit unsafe to operate.
- Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.
- While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your service representative immediately.
- This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable.
- Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.
TABLE OF CONTENTS:
CM340 Operation & Maintenance Manual- CAT Continuous Miner CM340 – PDF DOWNLOAD
1 About this manual
About this manual 1 2
Before starting to work 1 2
Who is this operating manual intended for? 1 2
What is the purpose of this operating manual? 1 3
Characters and symbols 1 4
2 Your safety
Your safety 2 2
Personnel 2 3
Operation 2 3
Installation and repair 2 3
Operating conditions 2 4
Intended use 2 4
Unauthorized use 2 4
Safety instructions 2 5
General rules 2 5
Storage and transport 2 6
Pre-start inspection 2 6
Installation and start-up 2 7
Operation 2 7
Stopping 2 8
Maintenance and repair 2 8
3 Storage and transport
Storage and transport 3 2
Storage 3 2
Storage of the machine and spare parts 3 2
Long-term storage of spare components 3 3
Transport 3 4
Lifting points 3 5
4 Installation
Installation 4 2
Points to observe prior to installation 4 2
Who is allowed to carry out installation? 4 2
Which tools are required for installation? 4 2
Notes on installation 4 3
Pre-installation check list 4 4
Safety features 4 5
Operation 5 2
How to operate the Continuous Miner 5 2
Who is allowed to operate the Continuous Miner 5 2
When can operation be started? 5 2
Controls and indicators 5 3
Machine control system 5 11
Operating procedures 5 25
Red zone 5 25
Safety precautions for underground operation 5 30
Tramming safety rules 5 30
Starting procedure 5 31
Shutdown procedure 5 33
Tramming the miner 5 34
Cutter head operation 5 36
Blowing system operation 5 37
Conveyor operation 5 38
Area and headlight operation 5 39
Fire suppression (optional) 5 40
Shear up/down 5 41
Gathering head raise/float 5 41
Stabilizer cylinder raise/lower 5 41
Conveyor raise/lower and swing left/right 5 42
Breaker “ON/OFF” in radio remote 5 43
Typical cutting sequence 5 44
Mining operations 5 45
Mechanical assemblies 5 50
Hydraulic system 5 57
Water system 5 87
Electrical system 5 96
Instructions on the maintenance 5 121
Important notes 5 121
Before maintenance 5 121
Torque values 5 123
Lubricants, fluids and capacities 5 124
Specific lubrication and maintenance instructions 5 129
Every shift 5 129
Every third shift (daily) 5 133
Weekly 5 142
Every 2 weeks 5 146
Monthly 5 148
Every three months 5 154
Every six months 5 161
Instructions on the adjustment procedures 5 163
Pilot/auxiliary pump circuit relief 5 165
Main control valve 5 166
Tram track 5 170
Tail shim 5 175
Conveyor chain tension 5 178
Sump tramming 5 179
Replacement of wear parts 5 177
Cutter head (boom) assembly 5 177
Cutter head assembly removal/installation 5 177
Center cutter drum 5 182
End cutter drum 5 185
Drum drive motor 5 188
Drum drive gear case 5 194
Gathering head assembly 5 197
Gathering head assembly removal/installation 5 198
Gathering head drive motor 5 203
Gathering head gear case 5 206
Gathering head foot shaft 5 211
CLA 5 214
CLA tip replacement 5 216
Crawler assembly 5 217
Tram motor 5 218
Tram case 5 223
Crawler chain 5 228
Tram track front idler 5 234
Conveyor assembly 5 235
Conveyor chain 5 236
Conveyor assembly removal/installation 5 240
Discharge conveyor 5 244
Tail roller 5 249
Troubleshooting procedures 5 253
Typical hydraulic problems 5 254
Contaminants in hydraulic systems 5 255
Specific hydraulic circuits 5 256
General safety procedures for shutdown 5 260
Excessive noise 5 261
Excessive heat 5 262
Incorrect flow 5 263
Incorrect pressure 5 264
Faulty operation 5 265
Restarting checklist 5 266
Water system 5 267
Electrical system 5 269
Bearings 5 272
Control system 5 274
Fault codes 5 274
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible data 6 7
Lubrication fluids and greases 6 7
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.M