CM240 Operation & Maintenance Manual- CAT Continuous Miner CM240 – PDF DOWNLOAD
DESCRIPTION:
CM240 Operation & Maintenance Manual- CAT Continuous Miner CM240 – PDF DOWNLOAD
- This manual is intended to provide GENERAL product information for the CM240 Continuous Miner. The illustrations, descriptions and proce-dures contained in this publication apply only to THIS machine. Cater-pillar reserves the right to revise models and designs without prior no-tice.
- This Continuous Miner was manufactured under the guidelines, proce-dures and requirements set forth in the sales order specification. At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies.
- Any change to the design or structure of this unit, without the consent of Caterpillar and these regulatory agencies, or any repair or replacement of parts contra-ry to the instructions, may invalidate these approvals and render this unit unsafe to operate.
- Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of under-ground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.
- While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your Service Representative immediate-ly.
- This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended.
- This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel.
- Disclosure, reproduction, distribution or unau-thorized use may be a violation of federal and state laws and may sub-ject the unauthorized user to criminal liability.
TABLE OF CONTENTS:
CM240 Operation & Maintenance Manual- CAT Continuous Miner CM240 – PDF DOWNLOAD
About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 31
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Before transport 3 8
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Machine description 5 4
Controls and indicators 5 4
Red zone 5 25
Safety precautions for underground operation 5 30
Tramming safety rules 5 30
Starting procedure 5 31
Shutdown procedure 5 33
Tramming the miner 5 34
Cutter head operation 5 36
Conveyor operation 5 37
Area and headlight operation 5 38
Fire suppression in radio remote operation 5 39
Shear up/down in radio remote operation 5 40
Gathering head raise/float in radio remote operation 5 40
Stabilizer cylinder raise/lower in radio remote operation 5 40
Breaker on/off in radio remote operation 5 42
Typical cutting sequence 5 43
Mining operations 5 45
Mechanical assemblies 5 50
Hydraulic system 5 56
Water system 5 90
Electrical system 5 101
Instructions on the maintenance 5 142
Important notes 5 142
Before maintenance 5 142
Lubricants, fluids and capacities 5 144
Specific lubrication and maintenance instructions 5 148
Every shift 5 148
Every third shift (daily) 5 150
Weekly 5 156
Monthly 5 159
Every three months 5 166
Every six months 5 170
Instructions on the adjustment procedures 5 173
Pilot/auxiliary pump circuit relief 5 175
Main control valve 5 177
Tram track 5 180
Tail shim 5 185
Chain tension 5 188
Mechanical 5 188
Grease take-up 5 190
Hydraulic 5 192
Replacement of wear parts 5 196
Cutter head (boom) assembly 5 196
Boom pivot pin 5 200
Center cutter drum 5 205
End cutter drum 5 209
Drum drive motor 5 213
Drum drive torque limiting clutch 5 219
Drum drive gear case 5 224
Gathering head assembly 5 229
Gathering head drive motor 5 234
Gathering head gear case 5 239
Gathering head foot shaft 5 245
CLA 5 248
CLA tip replacement 5 251
Tram motor 5 252
Tram primary planetary gear 5 257
Tram secondary planetary gear 5 260
Tram case 5 265
Tram reach gear set 5 270
Tram sprocket 5 278
Tram track front idler 5 285
Front idler take-up cylinder 5 289
Hydraulic pump 5 291
Hydraulic pump motor 5 294
Fan motor removal/installation 5 297
Swivel pin assembly 5 300
Tail roller 5 302
Chain replacement 5 304
Superbolts 5 305
Troubleshooting procedures 5 309
Typical hydraulic problems 5 310
Contaminants in hydraulic systems 5 311
Specific hydraulic circuits 5 312
Multi-function failure 5 312
Oil tank fill 5 313
Cutter head raise 5 313
Cutter head lower 5 313
Gathering head raise 5 314
Gathering head float 5 314
Conveyor raise 5 315
Conveyor lower 5 315
Conveyor swing 5 315
Stabilizer up 5 315
Stabilizer down 5 315
General safety procedures for shutdown 5 316
Excessive noise 5 317
Excessive heat 5 318
Incorrect flow 5 319
Incorrect pressure 5 320
Faulty operation 5 321
Restarting checklist 5 322
Water system 5 323
Electrical system 5 325
Bearings 5 329
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M