Clevo D500E / D510E / D520E /D530E NoteBook Service Manual – PDF DOWNLOAD
Preface
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Clevo D500E / D510E / D520E /D530E NoteBook Service Manual – PDF DOWNLOAD
Manual..................................................................... 1 Preface................................................................ 4 Trademarks......................................................... 4 About this Manual.................................................. 5 IMPORTANT SAFETY INSTRUCTIONS...................................... 6 CAUTION........................................................ 6 Instructions for Care and Operation................................ 7 Power Safety....................................................... 8 Battery Precautions................................................ 9 Related Documents.............................................. 10 Introduction 1-1................................................... 11 Disassembly 2-1.................................................... 11 1: Introduction........................................................ 15 Overview........................................................... 15 System Specifications.............................................. 16 Processor Types................................................ 16 Core Logic..................................................... 16 Structure...................................................... 16 Security....................................................... 16 Memory......................................................... 16 BIOS........................................................... 16 LCD (Options).................................................. 16 Display........................................................ 16 Device Bay Options............................................. 17 Hard Disk...................................................... 17 PC Card........................................................ 17 Keyboard....................................................... 17 Pointing Device................................................ 17 Audio.......................................................... 17 Interface...................................................... 17 Communication.................................................. 17 Power Management............................................... 18 Power.......................................................... 18 Indicator...................................................... 18 Environmental Spec............................................. 18 Physical Dimensions............................................ 18 Weight......................................................... 18 Optional....................................................... 18 External Locator - Top Views....................................... 19 External Locator - Front & Left Side View.......................... 20 External Locator - Right Side & Rear Views......................... 21 External Locator - Bottom View..................................... 22 Mainboard Overview - Top (Key Parts)............................... 23 Mainboard Overview - Bottom (Key Parts)............................ 24 Mainboard Overview - Top (Cable Connectors)........................ 25 Mainboard Overview - Bottom (Cable Connectors)..................... 26 2: Disassembly......................................................... 27 Overview........................................................... 27 Maintenance Tools.............................................. 28 Connections.................................................... 28 Maintenance Precautions........................................ 29 Cleaning................................................... 29 Disassembly Steps.................................................. 30 To remove the Battery:......................................... 30 1. Remove the battery page 2 - 7........................... 30 To remove the Bay One Device:.................................. 30 1. Remove the battery page 2 - 7........................... 30 2. Remove the Bay One device page 2 - 8.................... 30 To remove the Hard Disk Drive:................................. 30 1. Remove the battery page 2 - 7........................... 30 2. Remove the Bay One device page 2 - 8.................... 30 3. Remove the hard disk drive assembly page 2 - 9.......... 30 To remove the Bay Two Device:.................................. 30 1. Remove the battery page 2 - 7........................... 30 2. Remove the Bay Two device page 2 - 10................... 30 To remove the Keyboard:........................................ 30 1. Remove the battery page 2 - 7........................... 30 2. Remove the keyboard page 2 - 11......................... 30 To remove the System Memory:................................... 30 1. Remove the battery page 2 - 7........................... 30 2. Remove the keyboard page 2 - 11......................... 30 3. Remove the memory page 2 - 12........................... 30 To remove the CPU:............................................. 30 1. Remove the battery page 2 - 7........................... 30 2. Remove the CPU page 2 - 13.............................. 30 To remove the Modem:........................................... 30 1. Remove the battery page 2 - 7........................... 30 2. Remove the keyboard page 2 - 11......................... 30 3. Remove the modem page 2 - 15............................ 30 To remove the Wireless LAN:.................................... 30 1. Remove the battery page 2 - 7........................... 30 2. Remove the keyboard page 2 - 11......................... 30 3. Remove the Wireless LAN page 2 - 16..................... 30 To remove the Palm Rest:....................................... 30 1. Remove the Palm Rest page 2 - 17........................ 30 To remove the Bottom Case:..................................... 30 1. Remove the battery page 2 - 7........................... 30 2. Remove the Bay One device page 2 - 8.................... 30 3. Remove the hard disk drive assembly page 2 - 9.......... 30 4. Remove the Bay Two device page 2 - 10................... 30 5. Remove the keyboard page 2 - 11......................... 30 6. Remove the CPU page 2 - 13.............................. 30 7. Remove the Palm Rest page 2 - 17........................ 30 8. Remove the bottom case page 2 - 18...................... 30 To remove the Audio “DJ” Module:............................... 31 1. Remove the battery page 2 - 7........................... 31 2. Remove the Bay One device page 2 - 8.................... 31 3. Remove the hard disk drive assembly page 2 - 9.......... 31 4. Remove the Bay Two device page 2 - 10................... 31 5. Remove the keyboard page 2 - 11......................... 31 6. Remove the CPU page 2 - 13.............................. 31 7. Remove the Palm Rest page 2 - 17........................ 31 8. Remove the bottom case page 2 - 18...................... 31 9. Remove the Audio “DJ” module page 2 - 20................ 31 To remove the HDD Converter Board:............................. 31 1. Remove the battery page 2 - 7........................... 31 2. Remove the Bay One device page 2 - 8.................... 31 3. Remove the hard disk drive assembly page 2 - 9.......... 31 4. Remove the Bay Two device page 2 - 10................... 31 5. Remove the keyboard page 2 - 11......................... 31 6. Remove the CPU page 2 - 13.............................. 31 7. Remove the Palm Rest page 2 - 17........................ 31 8. Remove the bottom case page 2 - 18...................... 31 9. Remove the Audio “DJ” module page 2 - 20................ 31 10. Remove the HDD converter board page 2 - 21............. 31 To remove the Mainboard:....................................... 31 1. Remove the battery page 2 - 7........................... 31 2. Remove the Bay One device page 2 - 8.................... 31 3. Remove the hard disk drive assembly page 2 - 9.......... 31 4. Remove the Bay Two device page 2 - 10................... 31 5. Remove the keyboard page 2 - 11......................... 31 6. Remove the CPU page 2 - 13.............................. 31 7. Remove the Palm Rest page 2 - 17........................ 31 8. Remove the bottom case page 2 - 18...................... 31 9. Remove the Audio “DJ” module page 2 - 20................ 31 10. Remove the HDD converter board page 2 - 21............. 31 11. Remove the mainboard page 2 - 22....................... 31 To remove the DC/DC Board:..................................... 31 1. Remove the battery page 2 - 7........................... 31 2. Remove the Bay One device page 2 - 8.................... 31 3. Remove the hard disk drive assembly page 2 - 9.......... 31 4. Remove the Bay Two device page 2 - 10................... 31 5. Remove the keyboard page 2 - 11......................... 31 6. Remove the CPU page 2 - 13.............................. 31 7. Remove the Palm Rest page 2 - 17........................ 31 8. Remove the bottom case page 2 - 18...................... 31 9. Remove the Audio “DJ” module page 2 - 20................ 31 10. Remove the HDD converter board page 2 - 21............. 31 11. Remove the mainboard page 2 - 22....................... 31 12. Remove the DC/DC board page 2 - 24..................... 31 To remove the Click Board:..................................... 31 1. Remove the battery page 2 - 7........................... 31 2. Remove the Bay One device page 2 - 8.................... 31 3. Remove the hard disk drive assembly page 2 - 9.......... 31 4. Remove the Bay Two device page 2 - 10................... 31 5. Remove the keyboard page 2 - 11......................... 31 6. Remove the CPU page 2 - 13.............................. 31 7. Remove the Palm Rest page 2 - 17........................ 31 8. Remove the bottom case page 2 - 18...................... 31 9. Remove the Click Board page 2 - 25...................... 31 To remove the TouchPad:........................................ 32 1. Remove the battery page 2 - 7........................... 32 2. Remove the Bay One device page 2 - 8.................... 32 3. Remove the hard disk drive assembly page 2 - 9.......... 32 4. Remove the Bay Two device page 2 - 10................... 32 5. Remove the keyboard page 2 - 11......................... 32 6. Remove the CPU page 2 - 13.............................. 32 7. Remove the Palm Rest page 2 - 17........................ 32 8. Remove the bottom case page 2 - 18...................... 32 9. Remove the TouchPad page 2 - 25......................... 32 To remove the LED Board:....................................... 32 1. Remove the battery page 2 - 7........................... 32 2. Remove the Bay One device page 2 - 8.................... 32 3. Remove the hard disk drive assembly page 2 - 9.......... 32 4. Remove the Bay Two device page 2 - 10................... 32 5. Remove the keyboard page 2 - 11......................... 32 6. Remove the CPU page 2 - 13.............................. 32 7. Remove the Palm Rest page 2 - 17........................ 32 8. Remove the bottom case page 2 - 18...................... 32 9. Remove the LED board page 2 - 26........................ 32 To remove the Speakers:........................................ 32 1. Remove the battery page 2 - 7........................... 32 2. Remove the Bay One device page 2 - 8.................... 32 3. Remove the hard disk drive assembly page 2 - 9.......... 32 4. Remove the Bay Two device page 2 - 10................... 32 5. Remove the keyboard page 2 - 11......................... 32 6. Remove the CPU page 2 - 13.............................. 32 7. Remove the Palm Rest page 2 - 17........................ 32 8. Remove the bottom case page 2 - 18...................... 32 9. Remove the speakers page 2 - 26......................... 32 To remove the Inverter:........................................ 32 1. Remove the battery page 2 - 7........................... 32 2. Remove the Bay One device page 2 - 8.................... 32 3. Remove the hard disk drive assembly page 2 - 9.......... 32 4. Remove the Bay Two device page 2 - 10................... 32 5. Remove the keyboard page 2 - 11......................... 32 6. Remove the CPU page 2 - 13.............................. 32 7. Remove the Palm Rest page 2 - 17........................ 32 8. Remove the bottom case page 2 - 18...................... 32 9. Remove the inverter page 2 - 27......................... 32 To remove the LCD panel:....................................... 32 1. Remove the battery page 2 - 7........................... 32 2. Remove the Bay One device page 2 - 8.................... 32 3. Remove the hard disk drive assembly page 2 - 9.......... 32 4. Remove the Bay Two device page 2 - 10................... 32 5. Remove the keyboard page 2 - 11......................... 32 6. Remove the CPU page 2 - 13.............................. 32 7. Remove the Palm Rest page 2 - 17........................ 32 8. Remove the bottom case page 2 - 18...................... 32 9. Remove the LCD Panel page 2 - 28........................ 32 Removing the Battery............................................... 33 Figure 2 - 1 Battery Removal Sequence.......................... 33 Removing the Bay One Device........................................ 34 Figure 2 - 2 Bay One Device Removal Sequence................... 34 Removing the Hard Disk Drive Assembly.............................. 35 Figure 2 - 3 Hard Disk Removal Sequence........................ 35 Removing the Bay Two Device........................................ 36 Figure 2 - 4 Bay Two Device Removal Sequence................... 36 Removing the Keyboard.............................................. 37 Figure 2 - 5 Keyboard Removal Sequence......................... 37 Removing the System Memory......................................... 38 Figure 2 - 6 Memory Removal Sequence........................... 38 Removing the CPU................................................... 39 Figure 2 - 7 Processor Removal Sequence........................ 39 Figure 2 - 8 Processor Removal Sequence (cont’d)............... 39 Figure 2 - 9 Processor Removal Sequence (cont’d)............... 40 Removing the Modem................................................. 41 Figure 2 - 10 Modem Removal Sequence........................... 41 Removing the Wireless LAN.......................................... 42 Figure 2 - 11 Wireless LAN Module Removal Sequence............. 42 Removing the Palm Rest............................................. 43 Figure 2 - 12 Palm Rest Removal Sequence....................... 43 Removing the Bottom Case........................................... 44 Figure 2 - 13 Bottom Case Removal Sequence..................... 44 Figure 2 - 14 Bottom Case Removal Sequence (cont’d)............ 45 Figure 2 - 15 Bottom Case Removal Sequence (cont’d)............ 45 Removing the Audio "DJ" Module..................................... 46 Figure 2 - 16 Audio "DJ" Module Removal Sequence............... 46 Removing the HDD Converter Board................................... 47 Figure 2 - 17 HDD Converter Board Removal Sequence............. 47 Removing the Mainboard............................................. 48 Figure 2 - 18 Mainboard Removal Sequence....................... 48 Figure 2 - 19 Mainboard Removal Sequence (cont’d).............. 49 Removing the DC/DC Board........................................... 50 Figure 2 - 20 DC/DC Board Removal Sequence..................... 50 Removing the Click Board........................................... 51 Figure 2 - 21 Click Board Removal Sequence..................... 51 Removing the TouchPad.............................................. 51 Figure 2 - 22 TouchPad Removal Sequence........................ 51 Removing the LED Board............................................. 52 Figure 2 - 23 LED Board Removal Sequence....................... 52 Removing the Speakers.............................................. 52 Figure 2 - 24 Speakers Removal Sequence........................ 52 Removing the Inverter.............................................. 53 Figure 2 - 25 LCD Removal Sequence............................. 53 Removing the LCD Panel............................................. 54 Figure 2 - 26 LCD Removal Sequence............................. 54 Appendix A: Part Lists................................................. 55 Part List Illustration Location.................................... 56 Top (D500E)........................................................ 57 Figure A - 1 Top (D500E)....................................... 57 Bottom (D500E)..................................................... 58 Figure A - 2 Bottom (D500E).................................... 58 LCD 15” (D500E).................................................... 59 Figure A - 3 LCD 15” (D500E)................................... 59 Card Reader (D500E)................................................ 60 Figure A - 4 Card Reader (D500E)............................... 60 SAMSUNG CD-ROM Drive (D500E)....................................... 61 Figure A - 5 CD-ROM TEAC (D500E)............................... 61 KME CD-RW Drive (D500E)............................................ 62 Figure A - 6 CD-RW KME (D500E)................................. 62 Combo Drive (D500E)................................................ 63 Figure A - 7 Combo (D500E)..................................... 63 DVD-ROM Drive (D500E).............................................. 64 Figure A - 8 DVD-ROM Drive (D500E)............................. 64 Audio DJ (D500E)................................................... 65 Figure A - 9 Audio DJ (D500E).................................. 65 HDD (D500E)........................................................ 66 Figure A - 10 HDD (D500E)...................................... 66 Floppy Disk Drive (D500E).......................................... 67 Figure A - 11 Floppy Disk Drive (D500E)........................ 67 Top (D510E)........................................................ 68 Figure A - 12 Top (D510E)...................................... 68 Bottom (D510E)..................................................... 69 Figure A - 13 Bottom (D510E)................................... 69 LCD 15” (D510E).................................................... 70 Figure A - 14 LCD 15” (D510E).................................. 70 Card Reader (D510E)................................................ 71 Figure A - 15 Card Reader (D510E).............................. 71 SAMSUNG CD-ROM Drive (D510E)....................................... 72 Figure A - 16 TEAC CD-ROM Drive (D510E)........................ 72 KME CD-RW Drive (D510E)............................................ 73 Figure A - 17 KME CD-RW Drive (D510E).......................... 73 Combo Drive (D510E)................................................ 74 Figure A - 18 Combo Drive (D510E).............................. 74 DVD-ROM Drive (D510E).............................................. 75 Figure A - 19 DVD-ROM Drive (D510E)............................ 75 Audio DJ (D510E)................................................... 76 Figure A - 20 Audio DJ (D510E)................................. 76 HDD (D510E)........................................................ 77 Figure A - 21 HDD (D510E)...................................... 77 Floppy Disk Drive (D510E).......................................... 78 Figure A - 22 Floppy Disk Drive (D510E)........................ 78 Top (D520E)........................................................ 79 Figure A - 23 Top (D520E)...................................... 79 Bottom (D520E)..................................................... 80 Figure A - 24 Bottom (D520E)................................... 80 LCD 15” (D520E).................................................... 81 Figure A - 25 LCD 15” (D520E).................................. 81 Card Reader (D520E)................................................ 82 Figure A - 26 Card Reader (D520E).............................. 82 TEAC CD-ROM Drive (D520E).......................................... 83 Figure A - 27 TEAC CD_ROM Drive (D520E)........................ 83 KME CD-RW Drive (D520E)............................................ 84 Figure A - 28 KME CD-RW Drive (D520E).......................... 84 Combo Drive (D520E)................................................ 85 Figure A - 29 Combo Drive (D520E).............................. 85 DVD-ROM Drive (D520E).............................................. 86 Figure A - 30 DVD-ROM Drive (D520E)............................ 86 Audio DJ (D520E)................................................... 87 Figure A - 31 Audio DJ (D520E)................................. 87 HDD (D520E)........................................................ 88 Figure A - 32 HDD (D520E)...................................... 88 Floppy Disk Drive (D520E).......................................... 89 Figure A - 33 Floppy Disk Drive (D520E)........................ 89 Top (D530E)........................................................ 90 Figure A - 34 Top (D530E)...................................... 90 Bottom (D530E)..................................................... 91 Figure A - 35 Bottom (D530E)................................... 91 LCD 15” (D530E).................................................... 92 Figure A - 36 LCD 15” (D530E).................................. 92 Card Reader (D530E)................................................ 93 Figure A - 37 Card Reader (D530E).............................. 93 TEAC CD-ROM Drive (D530E).......................................... 94 Figure A - 38 TEAC CD_ROM Drive (D530E)........................ 94 KME CD-RW Drive (D530E)............................................ 95 Figure A - 39 KME CD-RW Drive (D530E).......................... 95 Combo Drive (D530E)................................................ 96 Figure A - 40 Combo Drive (D530E).............................. 96 DVD-ROM Drive (D530E).............................................. 97 Figure A - 41 DVD-ROM Drive (D530E)............................ 97 Audio DJ (D530E)................................................... 98 Figure A - 42 Audio DJ (D530E)................................. 98 HDD (D530E)........................................................ 99 Figure A - 43 HDD (D530E)...................................... 99 Floppy Disk Drive (D530E)..........................................100 Figure A - 44 Floppy Disk Drive (D530E)........................100 Appendix B: Schematic Diagrams.........................................101 System Block Diagram...............................................102 Sheet 1 of 29 System Block Diagram.............................102 CPU 1 of 2.........................................................103 Sheet 2 of 29 CPU 1 of 2.......................................103 CPU 2 of 2.........................................................104 Sheet 3 of 29 CPU 2 of 2.......................................104 Clock Generator....................................................105 Sheet 4 of 29 Clock Generator..................................105 GMCH-1.............................................................106 Sheet 5 of 29 GMCH-1...........................................106 GMCH-2 Power.......................................................107 Sheet 6 of 29 GMC-2 Power......................................107 GMCH-3 DDR.........................................................108 Sheet 7 of 29 GMCH-3 DDR.......................................108 DIMMA..............................................................109 Sheet 8 of 29 DIMMA............................................109 DIMMB..............................................................110 Sheet 9 of 29 DIMMB............................................110 AGP/ POWER.........................................................111 Sheet 10 of 29 AGP/ POWER......................................111 GMC-1..............................................................112 Sheet 11 of 29 GMC-1...........................................112 GMC-2..............................................................113 Sheet 12 of 29 GMC-2...........................................113 VGA Connector......................................................114 Sheet 13 of 29 VGA Connector...................................114 ICH5 (1 of 3)......................................................115 Sheet 14 of 29 ICH5 1 of 3.....................................115 ICH5 (2 of 3)......................................................116 Sheet 15 of 29 ICH5 2 of 3.....................................116 ICH5 (3 of 3)......................................................117 Sheet 16 of 29 ICH5 3 of 3.....................................117 HDD/CD-ROM/FDD.....................................................118 Sheet 17 of 29 HDD/CD-ROM/FDD..................................118 PCI 1410...........................................................119 Sheet 18 of 29 PCI 1410........................................119 PCI1394 TSB43AB21..................................................120 Sheet 19 of 29 PCI1394 TSB43AB21...............................120 PCI RTL8100C / RTL8110S............................................121 Sheet 20 of 29 PCI RTL8100C / PRTL8110S........................121 LPC Super I/O......................................................122 Sheet 21 of 29 LPC Super I/O...................................122 LPC H8.............................................................123 Sheet 22 of 29 LPC H8..........................................123 AC'97 Codec........................................................124 Sheet 23 of 29 AC'97 Codec.....................................124 FAN/MBC/Mini PCI...................................................125 Sheet 24 of 29 FAN/MBC/Mini PCI................................125 ACIN; PWR Button...................................................126 Sheet 25 of 29 ACIN; PWR Button................................126 D/D Conn...........................................................127 Sheet 26 of 29 D/D Conn........................................127 VCORE..............................................................128 Sheet 27 of 29 VCORE...........................................128 System Power 1.....................................................129 Sheet 28 of 29 System Power 1..................................129 System Power 2.....................................................130 Sheet 29 of 29 System Power 2..................................130 Appendix C: Installing Optional Module.................................131 Overview...........................................................131 Installing a Bluetooth Modem.......................................132 Figure C - 1 Bluetooth Modem Installation Sequence.............132 Installing the 802.11b+g Wireless LAN..............................133 Figure C - 2 802.11b+g Wireless LAN Installation Sequence......133 Installing the 802.11a+b+g Wireless LAN............................134 Figure C - 3 802.11a+b+g Wireless LAN Installation Sequence....134
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