CLASS XERION Operator’s Manual – PDF DOWNLOAD
DESCRIPTION:
CLASS XERION Operator’s Manual – PDF DOWNLOAD
INTRODUCTION :
The present Operator’s Manual is primarily intended for the machine operator and contains information about using, setting, operating and maintaining the XERION. Provided all instructions regarding maintenance and care are followed, you can count on many years of reliable service.
- The Operator’s Manual describes different machine equipment versions. The order confirmation form contains the equipment version of your machine.
- If you have ordered equipment which is not described in this Operator’s Manual or for which the general sense of the text does not apply, please have our service department or the authorised dealer instruct you before putting the equipment into operation. Please have your authorised CLAAS dealer carry out the recommended regular inspections.
- Neglecting regular maintenance and improper machine operation results in reduced performance and loss of time. When properly operated and carefully maintained, your vehicle will always perform well.
TABLE OF CONTENTS:
CLASS XERION Operator’s Manual – PDF DOWNLOAD
1 Introduction
Introduction 111
2 Contents
Contents 211
3 General information
Road traffic 311
Instructions for extension devices 312
Instructions for extension devices 312
Instructions for hooked-up lof work machines 317
Wording of the leaflet 317
Important information 321
Number plate / serial number 331
Vehicle number plate 332
Hitch block and trailer hitch identification plates 332
Engine identification plates 332
Transmission identification plate 333
4 Safety rules
Safety rules 411
Battery isolating switch 414
Wheel chocks 414
Applying the wheel chocks 414
Grab handles 414
Safety decals with pictorials 421
5 Specifications
CLAAS XERION 511
Engine 511
Cooling system 511
Electric system 511
Fuel tank 511
Tilted vehicle position 511
Drive 511
Transmission 511
Driven steering axles 511
Steering 511
Brakes 512
Hydraulic system 512
Main circuit
(power lift, additional control units) 512
Steering circuit
(Oil cooling, steering, brake) 512
Emergency circuit (emergency steering) 512
Pto shafts 512
Tail pto shaft 512
Hitches 513
Power lifts 513
Front power lift 513
Tail power lift 513
CLAAS XERION 514
Additional control units for operating
vehicle-mounted implements 514
Electrical supply and control of
vehicle-mounted implements 514
Socket, 56-pin 514
Signal socket (ISO), 7-pin 514
Signal socket (ISO), 9-pin 514
Unit socket (ISO), 9-pin 514
Socket(s), 3-pin 515
Sockets, 7-pin 515
Tightening torques 515
Driven steering axles 515
6 Prior to operation
Cab 611
Roof console – overview 611
Air conditioner 613
Operating and display elements 613
Putting the automatic air conditioner control into
operation 614
Setting the cab temperature 615
Manually setting the evaporator blower speed 615
Activating ECON mode 616
Deactivating ECON mode 616
REHEAT operation
(Demisting cab windows) 617
Displaying the outside temperature 618
Changing the temperature display to °Fahrenheit 618
Heating the leg area 618
Temperature sensor F0 fault indicator (room, blue) 619
Temperature sensor F1 fault indicator (blow-out, yellow) 619
Temperature sensor F2 fault indicator (outside, red) 619
Adjusting the mirror 6110
Adjusting the external mirrors 6110
Adjusting the side view mirror 6111
Adjusting the lighting 6111
Road travel with lighting 6111
Working with lighting 6112
Warning plates 6113
Lighting with the cab in rear 6113
Roll-up sun screens 6114
Switch console 6115
Adjusting the operator’s seat 6116
Steering column 6120
Adjusting the steering column 6120
Vehicle information unit 6120
Multi-function switch 6121
Multi-function handle 6122
Windscreen washer 6123
Central terminal compartment 621
Fuses F 622
Tyres 631
Mud guard on floating axle 631
Adapting the mud guard: 631
Mud guard positions 632
Selecting implement combinations 641
Application example
Ordered combination on the rear three-point hitch 644
Weights 651
Tail weights 651
Centre weights 652
Contents
212 BA XERION – 0293 2081
Contents
7 Operation
Driving the xerion 711
Starting the engine 711
Selecting the transmission mode 712
Automotive mode 712
Manual mode 712
Driving the Xerion 713
Before driving off 713
During travel 713
Road travel 714
Driving in automotive mode 714
Driving with the parking brake on 715
Driving off in manual mode 715
Pushing operation 717
Driving ranges 718
Changing the driving range 718
Changing the direction of travel 719
Selecting the direction of travel at vehicle standstill 719
Changing the direction of travel while driving 7110
Cruise control 7111
Storing cruise control values 7111
Activating cruise control values 7112
Changing cruise control values 7113
Deactivating the cruise control 7114
Adjusting the engine speed 7115
Adjusting the minimum engine speed 7115
Storing the fixed engine speed 7116
Activating/changing the fixed engine speed 7117
Engaging / disengaging the differential locks 7118
Engaging the centre differential lock 7118
Engaging the centre differential lock and the axle locks 7119
Releasing the differential locks manually 7119
Automatic differential lock monitoring device 7120
Switching the transmission to neutral 7120
Brakes 7121
Foot brake 7121
Parking brake 7122
Inching pedal 7123
Parking the Xerion 7124
Limp Home 7125
Towing the Xerion 7127
Towing with the engine running and steering and
brake hydraulics in working order 7127
Towing with the engine standing still 7127
Cab positions 721
Engine position 721
Centre position 721
Tail position 721
Rotating the cab 722
Steering with cab in rear position 723
8 CEBIS Operation
9 Operation of vehicle-mounted implements
Connecting / disconnecting vehicle-mounted implements 911
Front power lift – overview 912
Before connecting front implements 912
Connecting the front implements in a
height-variable / rigid manner 912
Adjusting the lifting force and the lifting path 913
External operation of front power lift 913
Connecting implements to the front power lift 914
Adjusting and connecting the front upper link 916
Disconnecting the front implement 916
Use without front power lift 917
Tail power lift – overview 917
External operation of tail power lift 917
Connecting implements to the tail power lift 918
Adjusting and connecting the tail upper link 9110
Disconnecting the tail implement 9111
Adjusting the lower link clearance 9111
Changing the lifting angle of the implement 9112
Adjusting the lift brace length 9112
Adjusting the lower links to variable height 9112
Adjusting the lower link to a rigid position 9113
Adjusting the lower link to lateral float
position or rigid position 9113
Adjusting the lower link to be laterally rigid 9113
Adjusting the automatic mode 9113
Vehicle-mounted implements 921
Removing / installing the exhaust tailpipe 921
Removing the exhaust tailpipe 921
Installing the exhaust tailpipe 921
Floating axle lock 922
Installing the universal drive shafts 931
Replacing the stub of pto shaft 932
Installing the universal drive shafts 933
Connecting implements to the hydraulic system 941
Front hydraulic ports 942
Tail hydraulic ports 942
Load Sensing 942
White hydraulic ports 943
Connecting an external consumer to a white
hydraulic port 943
Disconnecting the hydraulic hoses 943
Hitches 951
Trailer hitch 951
Adjusting the trailer hitch position 951
Removing the trailer hitch 951
Connecting implements to the trailer hitch 952
Unhitching implements from the trailer hitch 952
Ball-type hitch 953
Installing the ball-type hitch 953
Connecting implements to the ball-type hitch 954
Disconnecting implements from the ball-type hitch 954
Swinging drawbar 955
Short / long swinging drawbar 955
Swinging drawbar with trailer hitch ball 955
Hitch block with Piton Fix 956
Hitch block with ball 956
Special hitch with ball 957
Connecting semi-trailers / implements 957
Central lubrication system 961
Checking the level 961
Filling the grease container 961
Allowed types of grease 962
Function testing 962
0293 2081 – BA XERION 213
Contents
Problems and remedies – Central lubrication system 963
Trailer brake connections 971
Before connecting the trailer brake system 971
Connecting the trailer to the compressed air
brake system 971
Putting the trailer compressed-air brake into operation 972
Connecting the trailer to the hydraulic brake system 972
Sockets 981
Lighting according to StVZO (German Regulations
Authorizing the Use of Vehicles for Road Traffic) 981
Power supply of controls and displays 981
Autopilot sensor 982
Socket for vehicle-mounted implements 982
Signal transmission to controls and displays 983
Installation of electric and electronic devices 991
Installation of mobile communication systems 991
Installing additional controls/displays 992
Putting the pto shaft / auxiliary
power take-off into operation 9101
Engaging the tail pto shaft 9102
External operation of tail pto shaft 9103
Auxiliary power take-off 9104
Engaging the auxiliary power take-off 9104
Operating the power lift 9111
Front power lift 9111
Operating the front power lift 9111
Tail power lift 9112
Adjusting the tail power lift working position 9112
Operating the electronic lift control 9112
Road travel with vehicle-mounted implements 9121
Pitching dampening 9122
Activating the pitching dampening 9122
Operating hydraulic vehicle-mounted implements 9131
White hydraulic port 9131
Red / yellow / green hydraulic port 9132
Raising an implement 9133
Lowering an implement 9133
Blue hydraulic port 9133
Configuring the hydraulic ports 9134
10 Maintenance
Important maintenance instructions 1011
Important maintenance instructions and safety rules 1011
Maintenance schedules and lubricants charts 1021
Maintenance schedule 1021
Lubricants chart 1023
Hydraulic system 1031
Checking the hydraulic oil level 1031
Changing the hydraulic oil 1032
Topping up hydraulic oil 1032
Replacing the hydraulic oil filter 1032
Replacing the return flow filter 1032
Replacing the pressure filter 1033
Replacing the suction filter 1034
Replacing the venting filter 1035
Draining the leakage oil collecting container 1035
Leakage oil collecting container Tail hydraulic ports 1035
Leakage oil collecting container Front hydraulic ports 1036
Transmission 1041
Main transmission 1041
Checking transmission oil level 1041
Changing the transmission oil 1042
Topping up transmission oil 1042
Replacing the transmission oil fine filter 1042
Pto gearboxes 1043
Checking the pto gearboxes oil level 1043
Changing the pto gearbox oil 1043
Topping up pto gearbox oil 1043
Brakes / compressed air brake system 1051
Draining the accumulator 1051
Checking the parking brake air gap 1051
Releasing the parking brake 1051
Checking the antifreeze agent level 1052
Switching off the antifreeze pump 1052
Axles 1061
Check planetary gear oil level 1061
Changing the planetary gears oil 1062
Checking the differential oil level 1062
Changing the differential oil 1063
Cleaning the venting valves 1063
Checking the track adjustment 1064
Checking the kingpin bearings for absence of play 1064
Air conditioner 1071
Cleaning the condenser 1071
Checking the refrigerant level 1071
Checking the moisture saturation of the filter
receiver drier 1072
Cab 1081
Cleaning / replacing the cab filters 1081
Cleaning the units located in the cab roof 1081
Checking the windscreen washer 1082
Lift tower 1091
Check oil level in lift tower planetary gear 1091
Change oil in lift tower planetary gear 1091
Topping up oil in the lift tower planetary gear 1091
Hitches 10101
Ball-type hitches 10101
Checking the ball-type hitch for wear 10101
Checking the special hitch with ball for wear 10101
Adjusting the height play of the ball-type hitch 10102
11 Maintenance – Engine
Important maintenance instructions 1111
Important maintenance instructions and safety rules 1111
Warranty on non-genuine CATERPILLAR products 1112
Maintenance schedules and lubricants charts 1121
Maintenance schedule 1121
Lubricants chart 1122
Engine overview 1131
CATERPILLAR C9 1131
Fuel system 1141
Filling the fuel tank 1141
Checking the water separator / draining water 1141
Replacing the fuel pre-filter cartridge 1142
Fuel filter 1143
Replacing the fuel filter cartridge 1143
Venting the fuel system 1144
214 BA XERION – 0293 2081
Contents
Engine oil 1151
Checking the engine oil level 1151
Draining the engine oil 1152
Changing the engine oil filter 1152
Topping up engine oil 1153
Cooling system 1161
Coolant 1161
Checking the coolant level 1161
Changing the coolant 1162
Topping up coolant 1163
Radiator 1164
Cleaning the radiator unit 1164
Cleaning the cooling air suction screen 1164
Air-intake system 1171
Air-intake system 1171
Checking air-intake screen for dirt 1171
Check air-intake hose for damage 1171
Checking the mounting clamps of the charge-air pipes 1172
Dry-type air filter 1173
Cleaning the air filter 1173
Replacing the air filter safety cartridge 1176
V-belts / valves 1181
Fan / alternator drive belt 1181
Checking the drive belt condition 1181
Electric system 1191
Batteries 1191
Battery isolating switch 1191
Alternator 1192
12 Lubrication chart
Lubricants and notes 1211
13 Index
Index 1311
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V