CLARK FORKLIFT SM535 NP 1520 12D SERVICE MANUAL – PDF DOWNLOAD
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CLARK FORKLIFT SM535 NP 1520 12D SERVICE MANUAL – PDF DOWNLOAD
- This manual is intended for the service mechanic who is seeking information about maintenance and service. It contains a section on troubleshooting which will enable a qualified mechanic to locate and solve problems which may occur. This manual does not contain operation instructions or parts information. For operation instructions or parts information, refer to Clark Co.
- Product Support Department. An index for this manual is located on the following page. The manual is arranged according to major sections. The first part of the page number indicates the section it belongs in, and the second number identifies the page number. The higher the number of the section, the farther in the manual it is located. The sectional breakdown is as follows: Section 05 Frame Section 10 Controls Section 15 Transmission Section 20 Electrfcal System Section 30 Hydraulic System Section 35 Tires Section 40 Shielding Section
- 41 Jacking and Hoisting Section 45 Mast Section 50 Specification Table and Charts Section 99 Troubleshooting Although information in this -manual is based on industry sources and is as complete as it was possible to make it at time of publication, the possibility exists that some make later have changes, which could not be included here. Such information would appear in next edition of this manual and in updated pages.
- “WARNING” PRELIMINARY SERVICE Examine this Clark Electric Truck carefully to determine whether or not it has been damaged in shipment. Any damage should be immediately reported to the transportation company. This machine should also be checked out by a QUALIFIED MECHANIC. An arrival and predelivery checklist is sent with each machine. The sheet is to be returned to the Clark Co., to validate warranty and to assure that the user has received a quality Clark product ready to do its jobs. (There is an example on the next page of the predelivery checklist.) All operators should be trained before operating this or any materials handling truck. This training should include a study of acceptable operating practices and actual supervised driving experience. The operator should be familiar with all operating instructions before attempting to operate the machine.
- Check the transmission oil level and hydraulic unit oil level before operation. Check to determine that the battery is adequately charged properly installed and connected. The deadman brake pedal should be checked before each operation. THE MACHINE SHOULD NOT BE OPERATED IF RELEASE OF THE PEDAL DOES NOT SHUT OFF ELECTRICAL POWER TO THE DRIVE MOTOR AND SET THE BRAKES. The schedule for checking the battery charge and condition is necessary for satisfactory operation of any battery powered truck.
Table Of Contents:
CLARK FORKLIFT SM535 NP 1520 12D SERVICE MANUAL – PDF DOWNLOAD
General Description 05:Ol
Auxiliary Door 05:02
Battery Retainer 05:03
Battery Rollers 05:04
Load Wheel 05:05
Caster Assembly 05:06
Instruments and Dash Controls lo:oo
General Description 1O:Ol
Emergency Disconnect 10:02
Auxiliary Controls 10:03
Hand Lift/Speed Control 10:04
Steering 10:05
Brake lo:06
Troubleshooting 10:99
Transmission 15:oo
General Description 15:Ol
Transmission 15:02
Drive Motor Removal & Installation
Drive Wheel Removal & Installation
Transmission Removal
Transmission Disassembly
Transmission Inspection
Transmission Assembly
Transmission Installation
Troubleshooting 15:99
Electrical System 20:oo
General Description 2O:Ol
Battery 20:02
Battery Troubleshooting
Contactor 20:03
General Electric
Cableform
EV-1 Panel Control 20:04
Component Symbol Explanation
Checking Components –
. Prestolite Motor Service Inst.. 20:05
Motor Troubleshooting
Master Control Switch 20:06
Master Control Switch Troubleshooting
Hydraulic System 30:oo
General Description 3O:Ol
Lift Pump 30:02
Auxiliary Pump 30:03
Torque Generator 30:04
Lift Valve 30:05
Auxiliary Valve 30~06
Solenoid Valve 30:07
Deep Reach Solenoid Valve 30:08
2 Stage Cylinder 30:09
3 Stage Freelift Cylinder 3O:lO
3 Stage Staging Cylinder 3O:ll
Single Reach, Reach Cylinder 30:12
Single Reach, Tilt Cylinder 30:13
Deep Reach, Reach Cylinder 30:14
Deep Reach, Tilt Cylinder 30:15
Sideshifter Cylinder 30:16
Flow Divider 30:17
Troubleshooting 30:99
Tires
General Description
Caster Assembly
Load Wheel Assembly
Troubleshooting
Shielding
General Description
Shielding
Padding
Jacking and Hoisting
General Description
Elevating the Truck
Mast System
General Description
Two Stage Mast
Three Stage Mast
Single Reach Removal
Double Reach Removal
Side Shifter Removal
Fork Removal/Repair
Lift Chain
Troubleshooting
Specification Tables and Charts
General Description
Data Plate
Bolt Torque Data
Spec. Charts for 24 V. Units
Spec. Charts for 36 V. Units
Periodic Maintenance Charts
Lubrication Charts
External Specifications for
Single Reach Units
External Specifications for
Deep Reach Units
Shimming Information
Serial Number Location
Electrical Schematic
Electrical Schematic Symbols
Hydraulic Schematic
Hydraulic Schematic Symbols
Decal Location
Special Tools
Troubleshooting
General Description
Cylinder
Auxiliary Pump
Lift Pump
Steering
Transmission
Brakes
Lift
Lower
Reach Extend
Reach Retract
Sideshift Left
Sideshift Right
Tilt Back
Tilt Forward
Please Note:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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