Claas SCORPION 7040 / 7030 6040 / 6030 Operator’s Manual – PDF DOWNLOAD
DESCRIPTION:
Claas SCORPION 7040 / 7030 6040 / 6030 Operator’s Manual – PDF DOWNLOAD
1 Introduction
1.1 Important information on this Operator’s Manual
- This Operator’s Manual contains important information on how to work safely, correctly and economically with your telehandler. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid dangerous situations and reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
- machine will be increased by following the instructions in the Operator’s Manual. This is why the Operator’s Manual must always be kept at hand in proper condition in the machine. Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated. Therefore, carefully read and understand the Operator’s Manual
- prior to the first drive. The Operator’s Manual will help to familiarise yourself more easily with the machine, thereby enabling you to use it more safely and efficiently. (see also Selection and qualification of staff, basic responsibilities on page 2-5) Prior to the first drive, carefully read chapter Safey Instructions as well, in order to be prepared for possible
- dangerous situations, as it will be too late for it during operation. As a rule, keep the following in mind: Careful and prudent working is the best way to avoid accidents! Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine. This is why regular maintenance and service work is absolutely
- necessary. Extensive maintenance and repair work must always be carried out by an expert with appropriate training. Insist on using original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value. If you require more information on your machine or the Operator’s Manual, please contact your CLAAS dealer. The Operator’s Manual is stored in the storage compartment on the backrest of the seat
TABLE OF CONTENTS:
Claas SCORPION 7040 / 7030 6040 / 6030 Operator’s Manual – PDF DOWNLOAD
Index I-8
Introduction 1
Important information on this Operator’s Manual …………………………………………….. 1-1
Abbreviations/symbols …………………………………………………………………………… 1-1
Machine overview ………………………………………………………………………………………. 1-2
Brief description …………………………………………………………………………………………. 1-3
Hydrostatic drive …………………………………………………………………………………… 1-3
Work hydraulics and 4 wheel steering ……………………………………………………… 1-3
Cooling system …………………………………………………………………………………….. 1-3
Fields of application ……………………………………………………………………………………. 1-4
Model designation trade names …………………………………………………………………. 1-4
Use: implement ………………………………………………………………………………………….. 1-5
Regulations ……………………………………………………………………………………………….. 1-6
Driving licences ……………………………………………………………………………………. 1-6
Licence ……………………………………………………………………………………………….. 1-6
Equipment …………………………………………………………………………………………… 1-6
Machine inspections ……………………………………………………………………………… 1-6
Documents ………………………………………………………………………………………….. 1-6
Warning identification of the machine ………………………………………………………. 1-6
EC declaration of conformity model 400-01 …………………………………………………… 1-7
EC declaration of conformity model 401-01 …………………………………………………… 1-8
EC declaration of conformity model 402-01 …………………………………………………… 1-9
EC declaration of conformity model 403-01 …………………………………………………. 1-10
Type labels and component numbers ………………………………………………………….. 1-11
Serial number …………………………………………………………………………………….. 1-11
Cab number ……………………………………………………………………………………….. 1-11
Engine number …………………………………………………………………………………… 1-11
Hydraulic pump number ………………………………………………………………………. 1-12
Variable displacement motor number …………………………………………………….. 1-12
Variable displacement motor number (high speed option) ………………………… 1-12
Front and rear axle numbers ………………………………………………………………… 1-12
Signs and symbols ……………………………………………………………………………………. 1-13
Labels on the outside of the machine …………………………………………………….. 1-13
Labels on the inside of the machine ………………………………………………………. 1-14
Safety instructions 2
Identification of warnings and dangers ………………………………………………………….. 2-1
Warranty …………………………………………………………………………………………………… 2-1
Designated use and exemption from liability ………………………………………………….. 2-2
General conduct and safety instructions ………………………………………………………… 2-3
Organisational measures ……………………………………………………………………….. 2-3
Selection and qualification of staff, basic responsibilities ……………………………. 2-5
Safety instructions regarding operation …………………………………………………………. 2-6
Normal operation ………………………………………………………………………………….. 2-6
Applications with lifting gear …………………………………………………………………… 2-8
Trailers and implements ………………………………………………………………………… 2-9
Transport …………………………………………………………………………………………….. 2-9
Safety instructions for maintenance …………………………………………………………….. 2-10
Service and maintenance work on ROPS/FOPS superstructures
(ROPS bar) ………………………………………………………………………………………… 2-11
Table of contents
I-2 000 293 934 2 – BA SCORPION
Table of contents
Warning of special hazards ………………………………………………………………………… 2-12
Electric energy ……………………………………………………………………………………. 2-12
Gas, dust, steam, smoke ……………………………………………………………………… 2-12
Hydraulic equipment ……………………………………………………………………………. 2-13
Noise …………………………………………………………………………………………………. 2-13
Oil, grease and other chemical substances …………………………………………….. 2-13
Battery ………………………………………………………………………………………………. 2-13
Tyres …………………………………………………………………………………………………. 2-13
Operation 3
Overview of control elements ……………………………………………………………………….. 3-1
Cab overview …………………………………………………………………………………………….. 3-2
Instrument panel, multifunctional lever, switch consoles: overview …………………… 3-4
Telltales and warning lights: description ………………………………………………………… 3-6
Telltale and warning light instrument panel ……………………………………………. 3-6
Telltale and warning light instrument panel ……………………………………………. 3-7
Taking the machine into service for the first time …………………………………………….. 3-8
Safety instructions ………………………………………………………………………………… 3-8
Important information …………………………………………………………………………….. 3-8
Running-in period …………………………………………………………………………………. 3-8
Check lists …………………………………………………………………………………………… 3-9
Start-up checklist ………………………………………………………………………………….. 3-9
Operation checklist ……………………………………………………………………………… 3-10
Parking checklist …………………………………………………………………………………. 3-10
Cab ………………………………………………………………………………………………………… 3-11
Opening the door from the outside and inside …………………………………………. 3-11
Side window ……………………………………………………………………………………….. 3-12
Rear window ………………………………………………………………………………………. 3-14
Rear window emergency exit ……………………………………………………………………… 3-14
Electric mirror adjustment (option) ………………………………………………………………. 3-14
Starting the engine ……………………………………………………………………………………. 3-15
Before starting the engine …………………………………………………………………….. 3-15
General ……………………………………………………………………………………………… 3-15
Starting the engine ………………………………………………………………………………. 3-16
Drive interlock with transponder key (option) ………………………………………………… 3-17
Disabling (releasing the drive interlock) ………………………………………………….. 3-17
Enabling (locking the drive interlock) ……………………………………………………… 3-17
Key-based drive interlock (option) ………………………………………………………………. 3-18
Disabling (releasing) the drive interlock ………………………………………………….. 3-18
Enabling (locking) the drive interlock ……………………………………………………… 3-18
Oil and fuel preheater (option) ………………………………………………………………. 3-19
Jump-starting the engine (external battery) ………………………………………………….. 3-20
Safety instructions ………………………………………………………………………………. 3-20
Procedure ………………………………………………………………………………………….. 3-20
Before moving off ……………………………………………………………………………………… 3-21
Special instructions for driving on public roads ………………………………………… 3-21
Locking the control lever (joystick) and the 3rd control circuit (implements) … 3-22
Steering column height and angle adjustment …………………………………………. 3-22
Checking the steering system ……………………………………………………………….. 3-23
Synchronous wheel position …………………………………………………………………. 3-23
Adjusting the height of the control lever base ………………………………………….. 3-23
Accelerator pedal ………………………………………………………………………………… 3-23
Brake/inching pedal …………………………………………………………………………….. 3-24
Parking brake ……………………………………………………………………………………… 3-25
000 293 934 2 – BA SCORPION I-3
Table of contents
Moving off ……………………………………………………………………………………………….. 3-26
Changing direction (forwards/reverse) …………………………………………………… 3-26
Selecting the speed range 0 20 kph ……………………………………………………. 3-27
Selecting the drive range 0 30/40 kph (option) ……………………………………… 3-27
Crawler gear potentiometer (option) ………………………………………………………. 3-28
Load stabiliser ………………………………………………………………………………………….. 3-29
Backup warning system (option) …………………………………………………………………. 3-30
Differential lock ………………………………………………………………………………………… 3-30
Synchronising the steering system ……………………………………………………………… 3-31
Changing steering mode ……………………………………………………………………………. 3-32
Front wheel steering ……………………………………………………………………………. 3-32
4 wheel steering …………………………………………………………………………………. 3-32
Changing over to diagonal steering (crab steering option) ………………………… 3-33
Stopping/parking the machine ……………………………………………………………………. 3-34
Light system …………………………………………………………………………………………….. 3-35
Headlights ………………………………………………………………………………………….. 3-35
Working light ………………………………………………………………………………………. 3-36
Interior light ………………………………………………………………………………………… 3-36
Signalling system ……………………………………………………………………………………… 3-37
Turn indicator ……………………………………………………………………………………… 3-37
Hazard warning system ……………………………………………………………………….. 3-37
Rotating beacon (option) ……………………………………………………………………… 3-37
Cab heating and ventilation ……………………………………………………………………….. 3-38
Air conditioning (option) …………………………………………………………………………….. 3-39
Washer system ………………………………………………………………………………………… 3-40
Tank for washer system ………………………………………………………………………. 3-40
Seat ……………………………………………………………………………………………………….. 3-41
Seat adjustment ………………………………………………………………………………….. 3-41
Weight adjustment ………………………………………………………………………………. 3-41
Backrest adjustment ……………………………………………………………………………. 3-42
Longitudinal adjustment with control lever base (option) …………………………… 3-42
Horizontal adjustment without control lever base …………………………………….. 3-42
Seat belt (lap belt) …………………………………………………………………………………….. 3-43
Fastening the seat belt: ……………………………………………………………………….. 3-43
Unfastening the seat belt: …………………………………………………………………….. 3-44
Longer/shorter lap belt adjustment: ……………………………………………………….. 3-44
Engine cover ……………………………………………………………………………………………. 3-44
Fire extinguisher (option) …………………………………………………………………………… 3-45
Battery master switch (option) ……………………………………………………………………. 3-45
Reversing cooling fan (option) ……………………………………………………………………. 3-45
Towing and transporting the machine ………………………………………………………….. 3-46
Getting ready for towing ………………………………………………………………………. 3-46
Towing the machine ……………………………………………………………………………. 3-47
Loading and transporting the telehandler …………………………………………………….. 3-48
Safety instructions ………………………………………………………………………………. 3-48
Loading the machine …………………………………………………………………………… 3-48
Strapping down the machine ………………………………………………………………… 3-49
Crane handling the machine ………………………………………………………………………. 3-50
Safety instructions ………………………………………………………………………………. 3-50
Crane handling …………………………………………………………………………………… 3-50
Telescopic boom operation: overview …………………………………………………………. 3-51
Operating the control lever for the lift, tilt and push-out rams …………………….. 3-51
Operation of 3rd control circuit ……………………………………………………………… 3-52
I-4 000 293 934 2 – BA SCORPION
Table of contents
Operating the telescopic boom …………………………………………………………………… 3-53
General safety instructions …………………………………………………………………… 3-53
Safe load indicator ………………………………………………………………………………. 3-53
Safe load indicator display ……………………………………………………………………. 3-54
Functional check of the safe load indicator ……………………………………………… 3-54
Raising/extending the telescopic boom ………………………………………………….. 3-55
Retracting/lowering the telescopic boom ………………………………………………… 3-56
Re-equipping implements ………………………………………………………………………….. 3-57
Picking up an implement with the hydraulic quickhitch facility ……………………. 3-57
Re-equipping implements on the hydraulic quickhitch ……………………………… 3-58
Fitting an implement onto the mechanical quickhitch facility (option) ………….. 3-59
Safety feature Hose burst valve ……………………………………………………………….. 3-60
Mounting/removing the pallet forks ……………………………………………………………… 3-61
Picking up the pallet forks …………………………………………………………………….. 3-61
Removing the pallet forks from the quickhitch facility ……………………………….. 3-61
Driving on public roads with the pallet forks ……………………………………………. 3-61
Adjusting the fork arms ……………………………………………………………………………… 3-62
Working with the pallet forks ………………………………………………………………………. 3-63
General safety instructions …………………………………………………………………… 3-63
Brief instructions for fork arms ………………………………………………………………. 3-65
Specific safety instructions …………………………………………………………………… 3-66
Load diagram for pallet forks (EN 1459/1998) …………………………………………. 3-67
Bucket payloads …………………………………………………………………………………. 3-67
Approaching the material ……………………………………………………………………… 3-68
Loading the material ……………………………………………………………………………. 3-68
Picking up material and setting it down in a high position …………………………. 3-69
Working with the standard bucket ……………………………………………………………….. 3-70
General instructions …………………………………………………………………………….. 3-70
Practical hints for digging ……………………………………………………………………… 3-70
Tilt position of the bucket ……………………………………………………………………… 3-70
Transport position of the bucket ……………………………………………………………. 3-71
Transporting with a full bucket ………………………………………………………………. 3-71
Loading loose material …………………………………………………………………………. 3-71
Loading if the material is hard to penetrate …………………………………………….. 3-72
Removing material/digging in soft soil ……………………………………………………. 3-72
Removing material/digging in hard soil …………………………………………………… 3-73
Grading ……………………………………………………………………………………………… 3-73
Loading vehicles …………………………………………………………………………………. 3-74
Freeing the machine ……………………………………………………………………………. 3-74
Mounting/removing the multipurpose bucket ………………………………………………… 3-75
Pressure relief on the quick couplers and the quickhitch facility …………………. 3-75
Hydraulic connections: telehandler multipurpose bucket ………………………… 3-76
Removing the multipurpose bucket from the quickhitch facility ………………….. 3-77
Working with the multipurpose bucket …………………………………………………………. 3-78
Driving on public roads with the multipurpose bucket ……………………………….. 3-78
Grading and scraping ………………………………………………………………………….. 3-79
Stripping in thin layers (scraper) ……………………………………………………………. 3-79
Spreading material in layers …………………………………………………………………. 3-80
Pulling out material from slopes …………………………………………………………….. 3-80
Moving material with longer reach …………………………………………………………. 3-80
Picking up residual material in grab operation …………………………………………. 3-81
Grabbing bulky material ……………………………………………………………………….. 3-81
Grabbing large objects …………………………………………………………………………. 3-81
Pulling out and setting posts …………………………………………………………………. 3-81
Precise unloading in grab operation ………………………………………………………. 3-82
Backfilling round gravel into drainage ditches …………………………………………. 3-82
000 293 934 2 – BA SCORPION I-5
Table of contents
Unloading from the bottom of the bucket for increased dump heights ………… 3-82
Working with a crane jib (option) ………………………………………………………………… 3-83
Continuous operation of 3rd control circuit (option) ……………………………………….. 3-84
Changeover: 3rd control circuit to additional front control circuit (option) ………….. 3-84
Operation: front/rear additional hydraulic control circuit (option) ……………………… 3-85
Tipping trailer operation (option) …………………………………………………………………. 3-86
Connection of electrically operated implements (option) ………………………………… 3-86
Operation of the Autohitch trailer coupling (option) ……………………………………….. 3-87
Trailer coupling operation (option) ………………………………………………………………. 3-88
Compressed-air brake system (option) ………………………………………………………… 3-89
General safety instructions …………………………………………………………………… 3-89
Coupling and uncoupling compressed-air hoses (dual-circuit brake system) . 3-89
Compressed-air gauge ………………………………………………………………………… 3-90
Hydraulic trailer brake connection (option) …………………………………………………… 3-90
Troubleshooting 4
Engine trouble ……………………………………………………………………………………………. 4-1
Malfunctions in the air conditioning system (option) ………………………………………… 4-2
Maintenance 5
Introduction ……………………………………………………………………………………………….. 5-1
Safety prop for telescopic boom …………………………………………………………………… 5-1
Fuel system ………………………………………………………………………………………………. 5-2
Specific safety instructions …………………………………………………………………….. 5-2
Refuelling …………………………………………………………………………………………….. 5-2
Stationary fuel pumps ……………………………………………………………………………. 5-2
Diesel fuel specification …………………………………………………………………………. 5-3
Checking/replacing the fuel prefilter (water separator) ……………………………….. 5-3
Replacing the fuel filter ………………………………………………………………………….. 5-4
Bleeding the fuel system ……………………………………………………………………….. 5-5
Engine lubrication system ……………………………………………………………………………. 5-6
Checking the engine oil level ………………………………………………………………….. 5-6
Filling up engine oil ……………………………………………………………………………….. 5-7
Replacing the engine oil every 500 s/h (service hours) ………………………………. 5-8
Replacing the engine oil filter cartridge every 500 s/h (service hours) ………….. 5-9
Engine and hydraulics cooling system …………………………………………………………. 5-10
Specific safety instructions …………………………………………………………………… 5-10
Checking the coolant level and quality …………………………………………………… 5-11
Filling up coolant …………………………………………………………………………………. 5-12
Draining coolant ………………………………………………………………………………….. 5-13
Cleaning the radiator fins ……………………………………………………………………… 5-14
Cleaning the radiator with the reversing fan (option) ………………………………… 5-15
Air filter ……………………………………………………………………………………………………. 5-16
Checking air filter contamination …………………………………………………………… 5-16
Replacing the filter cartridge at 500 s/h (service hours) ……………………………. 5-17
V-belt ……………………………………………………………………………………………………… 5-18
Hydraulic system ……………………………………………………………………………………… 5-19
Specific safety instructions …………………………………………………………………… 5-19
Monitoring the hydraulic oil and the reflux filter ……………………………………….. 5-20
Checking the hydraulic oil level once a day …………………………………………….. 5-20
Filling up the hydraulic oil …………………………………………………………………….. 5-21
Important information for the use of biodegradable oil ……………………………… 5-21
Checking hydraulic pressure lines ………………………………………………………………. 5-22
Specific safety instructions …………………………………………………………………… 5-22
I-6 000 293 934 2 – BA SCORPION
Table of contents
Lubrication work ……………………………………………………………………………………….. 5-23
Central lubrication system (option) ………………………………………………………… 5-23
General safety instructions …………………………………………………………………… 5-23
Lubricating the rear axle oscillation-type bearing …………………………………….. 5-23
Lubricating the planetary drive
bearing ………………………………………………………………………………………………. 5-23
Lubrication points on the telescopic boom: overview ……………………………….. 5-24
Lubricating the telescopic boom ……………………………………………………………. 5-24
Checking and adjusting the wear plates …………………………………………………. 5-24
Maintenance of the brake system ……………………………………………………………….. 5-25
Specific safety instructions …………………………………………………………………… 5-25
Checking/filling up the brake fluid level …………………………………………………… 5-25
Maintenance: compressed-air brake system (option) …………………………………….. 5-26
Checking the compressed-air tank and lines …………………………………………… 5-26
Checking compressor attachment and drive …………………………………………… 5-26
Tyres ………………………………………………………………………………………………………. 5-27
Daily tyre checks …………………………………………………………………………………. 5-27
Changing wheels ………………………………………………………………………………… 5-28
Heating fresh air …………………………………………………………………………………….. 5-29
Cleaning/replacing the fine-dust filter …………………………………………………….. 5-29
Cleaning/replacing the recirculated-air filter ……………………………………………. 5-29
Air conditioning (option): maintenance …………………………………………………………. 5-30
General safety instructions …………………………………………………………………… 5-30
Functional and visual check once a day …………………………………………………. 5-31
Maintenance of the electric system ……………………………………………………………… 5-32
Specific safety instructions …………………………………………………………………… 5-32
Service and maintenance work at regular intervals ………………………………….. 5-32
Cables, bulbs and fuses ………………………………………………………………………. 5-33
Alternator …………………………………………………………………………………………… 5-33
Adjusting the headlights ……………………………………………………………………….. 5-33
Checking/replacing the battery ……………………………………………………………… 5-34
Maintenance: trailer coupling ……………………………………………………………………… 5-35
Trailer coupling (option) ……………………………………………………………………….. 5-35
General maintenance work ………………………………………………………………………… 5-36
Specific safety instructions …………………………………………………………………… 5-36
When using washing solvents ………………………………………………………………. 5-36
When using compressed air …………………………………………………………………. 5-36
When using a high-pressure cleaner or steam jet ……………………………………. 5-36
When using volatile and easily flammable anticorrosion agents and sprays … 5-36
Cleaning inside the cab ……………………………………………………………………….. 5-37
Cleaning the seat belt ………………………………………………………………………….. 5-37
Cleaning the exterior of the machine ……………………………………………………… 5-37
Cleaning the engine and the engine compartment …………………………………… 5-38
Screw connections ………………………………………………………………………………. 5-38
Pivots and hinges ……………………………………………………………………………….. 5-38
Maintenance if the machine is used in a saline environment …………………………… 5-39
Aggressive media (option) ……………………………………………………………………. 5-39
Maintenance and service of the implements …………………………………………………. 5-39
Fluids and lubricants ………………………………………………………………………………… 5-40
Maintenance plan (overview) ……………………………………………………………………… 5-41
Maintenance label …………………………………………………………………………………….. 5-44
Explanation of symbols on maintenance label …………………………………………. 5-44
000 293 934 2 – BA SCORPION I-7
Table of contents
Specifications 6
Model and trade names: overview ………………………………………………………………… 6-1
Frame ………………………………………………………………………………………………………. 6-1
Engine ………………………………………………………………………………………………………. 6-1
Oil/water cooling fan …………………………………………………………………………………… 6-1
Power train ………………………………………………………………………………………………… 6-2
Variable displacement pump ………………………………………………………………….. 6-2
Variable displacement motor ………………………………………………………………….. 6-2
Axles ………………………………………………………………………………………………………… 6-3
Front axle …………………………………………………………………………………………….. 6-3
Rear axle …………………………………………………………………………………………….. 6-3
Service and parking brake …………………………………………………………………………… 6-3
Steering system …………………………………………………………………………………………. 6-4
Work hydraulics …………………………………………………………………………………………. 6-4
Hydraulic pump …………………………………………………………………………………….. 6-4
Hydraulic ram protection ………………………………………………………………………… 6-4
Lift, tilt and push-out rams: velocity …………………………………………………………. 6-5
Hydraulic pilot control ……………………………………………………………………………. 6-5
Additional control circuit (option) …………………………………………………………….. 6-5
Electric system …………………………………………………………………………………………… 6-6
Fuses: overview ……………………………………………………………………………………. 6-6
Electric components ……………………………………………………………………………… 6-7
Main fuse box with relays ………………………………………………………………………. 6-7
Relays: overview ………………………………………………………………………………….. 6-8
Tyres for models 400-01/401-01 …………………………………………………………………… 6-9
Tyres for models 402-01/403-01 …………………………………………………………………… 6-9
Weights …………………………………………………………………………………………………… 6-10
Noise levels …………………………………………………………………………………………….. 6-10
Vibration ………………………………………………………………………………………………….. 6-10
Coolant compound table ……………………………………………………………………………. 6-10
Tightening torques ……………………………………………………………………………………. 6-11
General tightening torques …………………………………………………………………… 6-11
Specific tightening torques …………………………………………………………………… 6-11
Trailer couplings: trailer weight/drawbar load ……………………………………………….. 6-11
Payload: load diagram up to serial no. 400 01 0033 ……………………………………… 6-12
Payload: load diagram starting serial no. 400 01 0034 …………………………………… 6-13
Payload: load diagram up to serial no. 401 01 0046 ……………………………………… 6-14
Payload: load diagram starting serial no. 401 01 0047 …………………………………… 6-15
Payload: load diagram starting serial no. 402 01 0001 …………………………………… 6-16
Payload: load diagram up to serial no. 403 01 0015 ……………………………………… 6-17
Payload: load diagram starting serial no. 403 01 0016 …………………………………… 6-18
Dimensions with bucket ……………………………………………………………………………. 6-19
Dimensions with pallet forks ……………………………………………………………………… 6-20Index I-8
Introduction 1
Important information on this Operator’s Manual …………………………………………….. 1-1
Abbreviations/symbols …………………………………………………………………………… 1-1
Machine overview ………………………………………………………………………………………. 1-2
Brief description …………………………………………………………………………………………. 1-3
Hydrostatic drive …………………………………………………………………………………… 1-3
Work hydraulics and 4 wheel steering ……………………………………………………… 1-3
Cooling system …………………………………………………………………………………….. 1-3
Fields of application ……………………………………………………………………………………. 1-4
Model designation trade names …………………………………………………………………. 1-4
Use: implement ………………………………………………………………………………………….. 1-5
Regulations ……………………………………………………………………………………………….. 1-6
Driving licences ……………………………………………………………………………………. 1-6
Licence ……………………………………………………………………………………………….. 1-6
Equipment …………………………………………………………………………………………… 1-6
Machine inspections ……………………………………………………………………………… 1-6
Documents ………………………………………………………………………………………….. 1-6
Warning identification of the machine ………………………………………………………. 1-6
EC declaration of conformity model 400-01 …………………………………………………… 1-7
EC declaration of conformity model 401-01 …………………………………………………… 1-8
EC declaration of conformity model 402-01 …………………………………………………… 1-9
EC declaration of conformity model 403-01 …………………………………………………. 1-10
Type labels and component numbers ………………………………………………………….. 1-11
Serial number …………………………………………………………………………………….. 1-11
Cab number ……………………………………………………………………………………….. 1-11
Engine number …………………………………………………………………………………… 1-11
Hydraulic pump number ………………………………………………………………………. 1-12
Variable displacement motor number …………………………………………………….. 1-12
Variable displacement motor number (high speed option) ………………………… 1-12
Front and rear axle numbers ………………………………………………………………… 1-12
Signs and symbols ……………………………………………………………………………………. 1-13
Labels on the outside of the machine …………………………………………………….. 1-13
Labels on the inside of the machine ………………………………………………………. 1-14
Safety instructions 2
Identification of warnings and dangers ………………………………………………………….. 2-1
Warranty …………………………………………………………………………………………………… 2-1
Designated use and exemption from liability ………………………………………………….. 2-2
General conduct and safety instructions ………………………………………………………… 2-3
Organisational measures ……………………………………………………………………….. 2-3
Selection and qualification of staff, basic responsibilities ……………………………. 2-5
Safety instructions regarding operation …………………………………………………………. 2-6
Normal operation ………………………………………………………………………………….. 2-6
Applications with lifting gear …………………………………………………………………… 2-8
Trailers and implements ………………………………………………………………………… 2-9
Transport …………………………………………………………………………………………….. 2-9
Safety instructions for maintenance …………………………………………………………….. 2-10
Service and maintenance work on ROPS/FOPS superstructures
(ROPS bar) ………………………………………………………………………………………… 2-11
Table of contents
I-2 000 293 934 2 – BA SCORPION
Table of contents
Warning of special hazards ………………………………………………………………………… 2-12
Electric energy ……………………………………………………………………………………. 2-12
Gas, dust, steam, smoke ……………………………………………………………………… 2-12
Hydraulic equipment ……………………………………………………………………………. 2-13
Noise …………………………………………………………………………………………………. 2-13
Oil, grease and other chemical substances …………………………………………….. 2-13
Battery ………………………………………………………………………………………………. 2-13
Tyres …………………………………………………………………………………………………. 2-13
Operation 3
Overview of control elements ……………………………………………………………………….. 3-1
Cab overview …………………………………………………………………………………………….. 3-2
Instrument panel, multifunctional lever, switch consoles: overview …………………… 3-4
Telltales and warning lights: description ………………………………………………………… 3-6
Telltale and warning light instrument panel ……………………………………………. 3-6
Telltale and warning light instrument panel ……………………………………………. 3-7
Taking the machine into service for the first time …………………………………………….. 3-8
Safety instructions ………………………………………………………………………………… 3-8
Important information …………………………………………………………………………….. 3-8
Running-in period …………………………………………………………………………………. 3-8
Check lists …………………………………………………………………………………………… 3-9
Start-up checklist ………………………………………………………………………………….. 3-9
Operation checklist ……………………………………………………………………………… 3-10
Parking checklist …………………………………………………………………………………. 3-10
Cab ………………………………………………………………………………………………………… 3-11
Opening the door from the outside and inside …………………………………………. 3-11
Side window ……………………………………………………………………………………….. 3-12
Rear window ………………………………………………………………………………………. 3-14
Rear window emergency exit ……………………………………………………………………… 3-14
Electric mirror adjustment (option) ………………………………………………………………. 3-14
Starting the engine ……………………………………………………………………………………. 3-15
Before starting the engine …………………………………………………………………….. 3-15
General ……………………………………………………………………………………………… 3-15
Starting the engine ………………………………………………………………………………. 3-16
Drive interlock with transponder key (option) ………………………………………………… 3-17
Disabling (releasing the drive interlock) ………………………………………………….. 3-17
Enabling (locking the drive interlock) ……………………………………………………… 3-17
Key-based drive interlock (option) ………………………………………………………………. 3-18
Disabling (releasing) the drive interlock ………………………………………………….. 3-18
Enabling (locking) the drive interlock ……………………………………………………… 3-18
Oil and fuel preheater (option) ………………………………………………………………. 3-19
Jump-starting the engine (external battery) ………………………………………………….. 3-20
Safety instructions ………………………………………………………………………………. 3-20
Procedure ………………………………………………………………………………………….. 3-20
Before moving off ……………………………………………………………………………………… 3-21
Special instructions for driving on public roads ………………………………………… 3-21
Locking the control lever (joystick) and the 3rd control circuit (implements) … 3-22
Steering column height and angle adjustment …………………………………………. 3-22
Checking the steering system ……………………………………………………………….. 3-23
Synchronous wheel position …………………………………………………………………. 3-23
Adjusting the height of the control lever base ………………………………………….. 3-23
Accelerator pedal ………………………………………………………………………………… 3-23
Brake/inching pedal …………………………………………………………………………….. 3-24
Parking brake ……………………………………………………………………………………… 3-25
000 293 934 2 – BA SCORPION I-3
Table of contents
Moving off ……………………………………………………………………………………………….. 3-26
Changing direction (forwards/reverse) …………………………………………………… 3-26
Selecting the speed range 0 20 kph ……………………………………………………. 3-27
Selecting the drive range 0 30/40 kph (option) ……………………………………… 3-27
Crawler gear potentiometer (option) ………………………………………………………. 3-28
Load stabiliser ………………………………………………………………………………………….. 3-29
Backup warning system (option) …………………………………………………………………. 3-30
Differential lock ………………………………………………………………………………………… 3-30
Synchronising the steering system ……………………………………………………………… 3-31
Changing steering mode ……………………………………………………………………………. 3-32
Front wheel steering ……………………………………………………………………………. 3-32
4 wheel steering …………………………………………………………………………………. 3-32
Changing over to diagonal steering (crab steering option) ………………………… 3-33
Stopping/parking the machine ……………………………………………………………………. 3-34
Light system …………………………………………………………………………………………….. 3-35
Headlights ………………………………………………………………………………………….. 3-35
Working light ………………………………………………………………………………………. 3-36
Interior light ………………………………………………………………………………………… 3-36
Signalling system ……………………………………………………………………………………… 3-37
Turn indicator ……………………………………………………………………………………… 3-37
Hazard warning system ……………………………………………………………………….. 3-37
Rotating beacon (option) ……………………………………………………………………… 3-37
Cab heating and ventilation ……………………………………………………………………….. 3-38
Air conditioning (option) …………………………………………………………………………….. 3-39
Washer system ………………………………………………………………………………………… 3-40
Tank for washer system ………………………………………………………………………. 3-40
Seat ……………………………………………………………………………………………………….. 3-41
Seat adjustment ………………………………………………………………………………….. 3-41
Weight adjustment ………………………………………………………………………………. 3-41
Backrest adjustment ……………………………………………………………………………. 3-42
Longitudinal adjustment with control lever base (option) …………………………… 3-42
Horizontal adjustment without control lever base …………………………………….. 3-42
Seat belt (lap belt) …………………………………………………………………………………….. 3-43
Fastening the seat belt: ……………………………………………………………………….. 3-43
Unfastening the seat belt: …………………………………………………………………….. 3-44
Longer/shorter lap belt adjustment: ……………………………………………………….. 3-44
Engine cover ……………………………………………………………………………………………. 3-44
Fire extinguisher (option) …………………………………………………………………………… 3-45
Battery master switch (option) ……………………………………………………………………. 3-45
Reversing cooling fan (option) ……………………………………………………………………. 3-45
Towing and transporting the machine ………………………………………………………….. 3-46
Getting ready for towing ………………………………………………………………………. 3-46
Towing the machine ……………………………………………………………………………. 3-47
Loading and transporting the telehandler …………………………………………………….. 3-48
Safety instructions ………………………………………………………………………………. 3-48
Loading the machine …………………………………………………………………………… 3-48
Strapping down the machine ………………………………………………………………… 3-49
Crane handling the machine ………………………………………………………………………. 3-50
Safety instructions ………………………………………………………………………………. 3-50
Crane handling …………………………………………………………………………………… 3-50
Telescopic boom operation: overview …………………………………………………………. 3-51
Operating the control lever for the lift, tilt and push-out rams …………………….. 3-51
Operation of 3rd control circuit ……………………………………………………………… 3-52
I-4 000 293 934 2 – BA SCORPION
Table of contents
Operating the telescopic boom …………………………………………………………………… 3-53
General safety instructions …………………………………………………………………… 3-53
Safe load indicator ………………………………………………………………………………. 3-53
Safe load indicator display ……………………………………………………………………. 3-54
Functional check of the safe load indicator ……………………………………………… 3-54
Raising/extending the telescopic boom ………………………………………………….. 3-55
Retracting/lowering the telescopic boom ………………………………………………… 3-56
Re-equipping implements ………………………………………………………………………….. 3-57
Picking up an implement with the hydraulic quickhitch facility ……………………. 3-57
Re-equipping implements on the hydraulic quickhitch ……………………………… 3-58
Fitting an implement onto the mechanical quickhitch facility (option) ………….. 3-59
Safety feature Hose burst valve ……………………………………………………………….. 3-60
Mounting/removing the pallet forks ……………………………………………………………… 3-61
Picking up the pallet forks …………………………………………………………………….. 3-61
Removing the pallet forks from the quickhitch facility ……………………………….. 3-61
Driving on public roads with the pallet forks ……………………………………………. 3-61
Adjusting the fork arms ……………………………………………………………………………… 3-62
Working with the pallet forks ………………………………………………………………………. 3-63
General safety instructions …………………………………………………………………… 3-63
Brief instructions for fork arms ………………………………………………………………. 3-65
Specific safety instructions …………………………………………………………………… 3-66
Load diagram for pallet forks (EN 1459/1998) …………………………………………. 3-67
Bucket payloads …………………………………………………………………………………. 3-67
Approaching the material ……………………………………………………………………… 3-68
Loading the material ……………………………………………………………………………. 3-68
Picking up material and setting it down in a high position …………………………. 3-69
Working with the standard bucket ……………………………………………………………….. 3-70
General instructions …………………………………………………………………………….. 3-70
Practical hints for digging ……………………………………………………………………… 3-70
Tilt position of the bucket ……………………………………………………………………… 3-70
Transport position of the bucket ……………………………………………………………. 3-71
Transporting with a full bucket ………………………………………………………………. 3-71
Loading loose material …………………………………………………………………………. 3-71
Loading if the material is hard to penetrate …………………………………………….. 3-72
Removing material/digging in soft soil ……………………………………………………. 3-72
Removing material/digging in hard soil …………………………………………………… 3-73
Grading ……………………………………………………………………………………………… 3-73
Loading vehicles …………………………………………………………………………………. 3-74
Freeing the machine ……………………………………………………………………………. 3-74
Mounting/removing the multipurpose bucket ………………………………………………… 3-75
Pressure relief on the quick couplers and the quickhitch facility …………………. 3-75
Hydraulic connections: telehandler multipurpose bucket ………………………… 3-76
Removing the multipurpose bucket from the quickhitch facility ………………….. 3-77
Working with the multipurpose bucket …………………………………………………………. 3-78
Driving on public roads with the multipurpose bucket ……………………………….. 3-78
Grading and scraping ………………………………………………………………………….. 3-79
Stripping in thin layers (scraper) ……………………………………………………………. 3-79
Spreading material in layers …………………………………………………………………. 3-80
Pulling out material from slopes …………………………………………………………….. 3-80
Moving material with longer reach …………………………………………………………. 3-80
Picking up residual material in grab operation …………………………………………. 3-81
Grabbing bulky material ……………………………………………………………………….. 3-81
Grabbing large objects …………………………………………………………………………. 3-81
Pulling out and setting posts …………………………………………………………………. 3-81
Precise unloading in grab operation ………………………………………………………. 3-82
Backfilling round gravel into drainage ditches …………………………………………. 3-82
000 293 934 2 – BA SCORPION I-5
Table of contents
Unloading from the bottom of the bucket for increased dump heights ………… 3-82
Working with a crane jib (option) ………………………………………………………………… 3-83
Continuous operation of 3rd control circuit (option) ……………………………………….. 3-84
Changeover: 3rd control circuit to additional front control circuit (option) ………….. 3-84
Operation: front/rear additional hydraulic control circuit (option) ……………………… 3-85
Tipping trailer operation (option) …………………………………………………………………. 3-86
Connection of electrically operated implements (option) ………………………………… 3-86
Operation of the Autohitch trailer coupling (option) ……………………………………….. 3-87
Trailer coupling operation (option) ………………………………………………………………. 3-88
Compressed-air brake system (option) ………………………………………………………… 3-89
General safety instructions …………………………………………………………………… 3-89
Coupling and uncoupling compressed-air hoses (dual-circuit brake system) . 3-89
Compressed-air gauge ………………………………………………………………………… 3-90
Hydraulic trailer brake connection (option) …………………………………………………… 3-90
Troubleshooting 4
Engine trouble ……………………………………………………………………………………………. 4-1
Malfunctions in the air conditioning system (option) ………………………………………… 4-2
Maintenance 5
Introduction ……………………………………………………………………………………………….. 5-1
Safety prop for telescopic boom …………………………………………………………………… 5-1
Fuel system ………………………………………………………………………………………………. 5-2
Specific safety instructions …………………………………………………………………….. 5-2
Refuelling …………………………………………………………………………………………….. 5-2
Stationary fuel pumps ……………………………………………………………………………. 5-2
Diesel fuel specification …………………………………………………………………………. 5-3
Checking/replacing the fuel prefilter (water separator) ……………………………….. 5-3
Replacing the fuel filter ………………………………………………………………………….. 5-4
Bleeding the fuel system ……………………………………………………………………….. 5-5
Engine lubrication system ……………………………………………………………………………. 5-6
Checking the engine oil level ………………………………………………………………….. 5-6
Filling up engine oil ……………………………………………………………………………….. 5-7
Replacing the engine oil every 500 s/h (service hours) ………………………………. 5-8
Replacing the engine oil filter cartridge every 500 s/h (service hours) ………….. 5-9
Engine and hydraulics cooling system …………………………………………………………. 5-10
Specific safety instructions …………………………………………………………………… 5-10
Checking the coolant level and quality …………………………………………………… 5-11
Filling up coolant …………………………………………………………………………………. 5-12
Draining coolant ………………………………………………………………………………….. 5-13
Cleaning the radiator fins ……………………………………………………………………… 5-14
Cleaning the radiator with the reversing fan (option) ………………………………… 5-15
Air filter ……………………………………………………………………………………………………. 5-16
Checking air filter contamination …………………………………………………………… 5-16
Replacing the filter cartridge at 500 s/h (service hours) ……………………………. 5-17
V-belt ……………………………………………………………………………………………………… 5-18
Hydraulic system ……………………………………………………………………………………… 5-19
Specific safety instructions …………………………………………………………………… 5-19
Monitoring the hydraulic oil and the reflux filter ……………………………………….. 5-20
Checking the hydraulic oil level once a day …………………………………………….. 5-20
Filling up the hydraulic oil …………………………………………………………………….. 5-21
Important information for the use of biodegradable oil ……………………………… 5-21
Checking hydraulic pressure lines ………………………………………………………………. 5-22
Specific safety instructions …………………………………………………………………… 5-22
I-6 000 293 934 2 – BA SCORPION
Table of contents
Lubrication work ……………………………………………………………………………………….. 5-23
Central lubrication system (option) ………………………………………………………… 5-23
General safety instructions …………………………………………………………………… 5-23
Lubricating the rear axle oscillation-type bearing …………………………………….. 5-23
Lubricating the planetary drive
bearing ………………………………………………………………………………………………. 5-23
Lubrication points on the telescopic boom: overview ……………………………….. 5-24
Lubricating the telescopic boom ……………………………………………………………. 5-24
Checking and adjusting the wear plates …………………………………………………. 5-24
Maintenance of the brake system ……………………………………………………………….. 5-25
Specific safety instructions …………………………………………………………………… 5-25
Checking/filling up the brake fluid level …………………………………………………… 5-25
Maintenance: compressed-air brake system (option) …………………………………….. 5-26
Checking the compressed-air tank and lines …………………………………………… 5-26
Checking compressor attachment and drive …………………………………………… 5-26
Tyres ………………………………………………………………………………………………………. 5-27
Daily tyre checks …………………………………………………………………………………. 5-27
Changing wheels ………………………………………………………………………………… 5-28
Heating fresh air …………………………………………………………………………………….. 5-29
Cleaning/replacing the fine-dust filter …………………………………………………….. 5-29
Cleaning/replacing the recirculated-air filter ……………………………………………. 5-29
Air conditioning (option): maintenance …………………………………………………………. 5-30
General safety instructions …………………………………………………………………… 5-30
Functional and visual check once a day …………………………………………………. 5-31
Maintenance of the electric system ……………………………………………………………… 5-32
Specific safety instructions …………………………………………………………………… 5-32
Service and maintenance work at regular intervals ………………………………….. 5-32
Cables, bulbs and fuses ………………………………………………………………………. 5-33
Alternator …………………………………………………………………………………………… 5-33
Adjusting the headlights ……………………………………………………………………….. 5-33
Checking/replacing the battery ……………………………………………………………… 5-34
Maintenance: trailer coupling ……………………………………………………………………… 5-35
Trailer coupling (option) ……………………………………………………………………….. 5-35
General maintenance work ………………………………………………………………………… 5-36
Specific safety instructions …………………………………………………………………… 5-36
When using washing solvents ………………………………………………………………. 5-36
When using compressed air …………………………………………………………………. 5-36
When using a high-pressure cleaner or steam jet ……………………………………. 5-36
When using volatile and easily flammable anticorrosion agents and sprays … 5-36
Cleaning inside the cab ……………………………………………………………………….. 5-37
Cleaning the seat belt ………………………………………………………………………….. 5-37
Cleaning the exterior of the machine ……………………………………………………… 5-37
Cleaning the engine and the engine compartment …………………………………… 5-38
Screw connections ………………………………………………………………………………. 5-38
Pivots and hinges ……………………………………………………………………………….. 5-38
Maintenance if the machine is used in a saline environment …………………………… 5-39
Aggressive media (option) ……………………………………………………………………. 5-39
Maintenance and service of the implements …………………………………………………. 5-39
Fluids and lubricants ………………………………………………………………………………… 5-40
Maintenance plan (overview) ……………………………………………………………………… 5-41
Maintenance label …………………………………………………………………………………….. 5-44
Explanation of symbols on maintenance label …………………………………………. 5-44
000 293 934 2 – BA SCORPION I-7
Table of contents
Specifications 6
Model and trade names: overview ………………………………………………………………… 6-1
Frame ………………………………………………………………………………………………………. 6-1
Engine ………………………………………………………………………………………………………. 6-1
Oil/water cooling fan …………………………………………………………………………………… 6-1
Power train ………………………………………………………………………………………………… 6-2
Variable displacement pump ………………………………………………………………….. 6-2
Variable displacement motor ………………………………………………………………….. 6-2
Axles ………………………………………………………………………………………………………… 6-3
Front axle …………………………………………………………………………………………….. 6-3
Rear axle …………………………………………………………………………………………….. 6-3
Service and parking brake …………………………………………………………………………… 6-3
Steering system …………………………………………………………………………………………. 6-4
Work hydraulics …………………………………………………………………………………………. 6-4
Hydraulic pump …………………………………………………………………………………….. 6-4
Hydraulic ram protection ………………………………………………………………………… 6-4
Lift, tilt and push-out rams: velocity …………………………………………………………. 6-5
Hydraulic pilot control ……………………………………………………………………………. 6-5
Additional control circuit (option) …………………………………………………………….. 6-5
Electric system …………………………………………………………………………………………… 6-6
Fuses: overview ……………………………………………………………………………………. 6-6
Electric components ……………………………………………………………………………… 6-7
Main fuse box with relays ………………………………………………………………………. 6-7
Relays: overview ………………………………………………………………………………….. 6-8
Tyres for models 400-01/401-01 …………………………………………………………………… 6-9
Tyres for models 402-01/403-01 …………………………………………………………………… 6-9
Weights …………………………………………………………………………………………………… 6-10
Noise levels …………………………………………………………………………………………….. 6-10
Vibration ………………………………………………………………………………………………….. 6-10
Coolant compound table ……………………………………………………………………………. 6-10
Tightening torques ……………………………………………………………………………………. 6-11
General tightening torques …………………………………………………………………… 6-11
Specific tightening torques …………………………………………………………………… 6-11
Trailer couplings: trailer weight/drawbar load ……………………………………………….. 6-11
Payload: load diagram up to serial no. 400 01 0033 ……………………………………… 6-12
Payload: load diagram starting serial no. 400 01 0034 …………………………………… 6-13
Payload: load diagram up to serial no. 401 01 0046 ……………………………………… 6-14
Payload: load diagram starting serial no. 401 01 0047 …………………………………… 6-15
Payload: load diagram starting serial no. 402 01 0001 …………………………………… 6-16
Payload: load diagram up to serial no. 403 01 0015 ……………………………………… 6-17
Payload: load diagram starting serial no. 403 01 0016 …………………………………… 6-18
Dimensions with bucket ……………………………………………………………………………. 6-19
Dimensions with pallet forks ……………………………………………………………………… 6-20
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M