CLAAS C1200 Repair manual- PDF DOWNLOAD
DESCRIPTION:
CLAAS C1200 Repair manual- PDF DOWNLOAD
General Information
- The present CLAAS REPAIR MANUAL is to provide assistance in maintaining permanent availability. This is to guarantee the high value of CLAAS machine by thorough care and technical servicing. Experience gathered by both our service engineers and factory staff has been compiled in this REPAIR MANUAL.
- The sequence of pictures shows the repair process. The text provides the necessary explanations regarding settings, the use of CLAAS special tools and the like. The illustrations included in support to the explanations show the sequence of major repairs so that minor repairs can easily be followed. The CLAAS REPAIR MANUAL is filled in a folder which allows to insert
- supplementary pages as issued following technical developments and to always have an updated manual at hand for reference. To be sure, always compare settings and filling capacities with specifications stated in the current Operator’s Manual of the combine-harvester.
TABLE OF CONTENTS:
CLAAS C1200 Repair manual- PDF DOWNLOAD
1 General Information
11 General 8
111 Introduction 8
12 Safety rules 9
121 Important notice 9
122 Identification of warning and danger signs 9
123 General safety and accident prevention regulations 10
124 Front attachment and trailers 11
125 Adjustment and maintenance work 11
126 First aid measures 12
127 Danger of injury due to escaping hydraulic liquid 13
13 General repair instructions 14
131 Reason of damage 14
132 Spare parts 14
133 Gearboxes 14
134 Tensioning the steel roller chains 14
135 Taper ring fasteners 15
136 Self-locking bolts with micro-encapsulated adhesive 15
137 Liquid locking compound 16
138 Lock collar bearings 16
139 Adapter sleeve bearing 16
1310 Ferrule fittings on hydraulic lines 17
1311 Progressive ring fittings on hydraulic lines 18
1312 Taper fittings on hydraulic lines 19
1313 Hydraulic hoses 19
1314 Welding Work 21
1315 Some advice for speedy and correct repair work: 22
14 Torque settings 23
141 Tightening torques for metric standard threads 23
142 Tightening torques for metric fine threads 24
143 Tightening torques for hydraulic screw fittings
with ferrule according to DIN 3861 25
144 Tightening torques for hydraulic screw fittings
and air conditioner fittings
with a sealing cone and O-ring DIN 3865 26
145 Tightening torques for hydraulic male connector DIN 3901 27
146 Tightening torques for direction-adjustable hydraulic male connectors
ISO 6149-2 / ISO 11926-2 (3) 28
147 Tightening torque for hydraulic swivelling screw fittings 29
148 Tightening torques for hollow screws DIN 7643 30
149 Tightening torques for screw thread clamps 30
15 Specifications 31
151 Lubricants 31
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2 Outputs / drives
21 Drive belts / drive chains 32
211 General warnings 32
212 Fixing material 32
213 Drive diagram 33
214 Removing belt (R1) 34
215 Removing belt (R1) 35
216 Adjusting belt (R1) 36
217 Removing chain (K6) 37
218 Installing chain (K6) 39
219 Adjusting chain (K6) 40
2110 Removing chain (K9) 41
2111 Installing chain (K9) 41
2112 Adjusting chain (K9) 42
22 Front attachment drive universal drive shaft 44
221 Removing / disassembling the universal drive shaft 44
222 Universal drive shaft overview 47
223 Assembling / installing the universal drive shaft 48
224 Removing / disassembling the cam-type cut-out clutch 52
225 Cam-type cut-out clutch overview 54
226 Assembling / installing the cam-type
cut-out clutch 55
23 Front attachment drive intermediate drive shaft 57
231 Removing / disassembling the intermediate drive shaft 57
232 Intermediate drive shaft – Overview 60
233 Assembling / installing the intermediate drive shaft 61
24 Knife drive 64
241 Drive pulley of belt (R1) – Overview 64
242 Removing drive pulley of belt (R1) 64
243 Installing the drive pulley of belt (R1) 65
244 Guide roller of belt (R1) – Overview 66
245 Removing the guide roller of belt (R1) 67
246 Installing the guide roller of belt (R1) 67
247 Overview of jockey pulley belt (R1) 68
248 Removing the jockey pulley of belt (R1) 69
249 Installing the jockey pulley of belt (R1) 69
2410 Driven pulley of belt (R1) – Overview 70
2411 Removing the driven pulley of belt (R1) 71
2412 Installing the driven pulley of belt (R1) 71
2413 Planetary gear – Overview 73
2414 Removing the planetary gear 74
2415 Disassembling the planetary gear 74
2416 Assembling the planetary gear 80
2417 Installing the planetary gear 86
25 Knife drive special tool 87
251 Removing drive pulley of belt (R1) 87
252 Disassembling the planetary gear 88
253 Assembling the planetary gear 91
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26 Intake auger drive 94
261 Removing the drive sprocket of chain (K6) 94
262 Installing the drive sprocket of chain (K6) 94
263 Removing the driven sprocket of chain (K6) 95
264 Installing the driven sprocket of chain (K6) 97
265 Removing the drive shaft 98
266 Installing the drive shaft 99
267 Removing the outer intake auger bearing 99
268 Installing the outer intake auger bearing 101
269 Removing / disassembling the inner intake auger bearing 103
2610 Assembling / installing the inner intake auger bearing 105
27 Special tools for intake auger drive 110
271 Removing the drive sprocket of chain (K6) 110
272 Removing the outer intake auger bearing 111
28 Reel drive 112
281 Removing the drive sprocket of chain (K9) 112
282 Installing the drive sprocket of chain (K9) 112
283 Removing the driven sprocket of chain (K9) 113
284 Installing the driven sprocket of chain (K9) 114
285 Removing the left flanged shaft of the left reel 115
286 Installing the left flanged shaft of the left reel 116
287 Removing the right flange of the left reel 118
288 Installing the right flange of the left reel 118
289 Removing the right flanged shaft of the right reel 118
2810 Installing the right flanged shaft of the right reel 119
2811 Removing the flanged shaft between the left and right reel 121
2812 Installing the flanged shaft between the left and right reel 121
3 Hydraulic system
31 Valves 122
311 Solenoid valves – Overview 122
312 Removing solenoid valves 123
313 Installing solenoid valves 124
314 Non-return valves – Overview 125
315 Removing the non-return valves 126
316 Installing non-return valves 127
32 Special tools for valves 128
321 Removing solenoid valves 128
322 Installing solenoid valves 128
33 Motors 129
331 Removing the hydraulic reel drive motor (2012) 129
332 Installing the hydraulic reel drive motor (2012) 129
34 Cylinder 130
341 Removing the left reel height adjustment hydraulic cylinder (3015) 130
342 Left reel height adjustment hydraulic cylinder (3015) – Overview 131
343 Installing the left reel height adjustment hydraulic cylinder (3015) 132
344 Removing the centre reel height adjustment hydraulic cylinder (3136) 132
345 Centre reel height adjustment hydraulic cylinder (3136) – Overview 134
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346 Installing the centre reel height adjustment hydraulic cylinder (3136) 135
347 Removing the right reel height adjustment hydraulic cylinder (3014) 135
348 Right reel height adjustment hydraulic cylinder (3014) – Overview 137
349 Installing the right reel height adjustment hydraulic cylinder (3014) 138
3410 Removing the hydraulic fore and aft reel adjustment hydraulic cylinder (3016) 138
3411 Hydraulic fore and aft reel adjustment hydraulic cylinder (3016) – Overview 140
3412 Installing the hydraulic fore and aft reel adjustment hydraulic cylinder (3016) 141
3413 Cutterbar table lock hydraulic cylinder (3137) – Overview 142
4 Electric / Electronic systems
41 Wiring looms / Sensors 143
411 Left Auto-Contour sensor band (B3) – Overview 143
412 Right Auto-Contour sensor band (B4) – Overview 144
413 Reel height position sensor (B39) – Overview 145
5 Crop pick-up
51 Reel 146
511 Removing the left reel 146
512 Installing the left reel 147
513 Removing the right reel 148
514 Installing the right reel 149
515 Replacing the cam rollers 152
516 Removing the control element of cam rollers 153
517 Installing the control element of cam rollers 153
518 Removing the control spider 153
519 Installing the control spider 155
5110 Removing the reel spider 157
5111 Installing the reel spider 158
5112 Removing the bearing of the reel tine tubes 159
5113 Installing the bearing of the reel tine tubes 160
5114 Removing the reel tine tubes 162
5115 Installing the reel tine tubes 162
5116 Changing the reel tines 162
5117 Installing the reel tine riveting nut 162
5118 Removing the left reel shaft bearing 163
5119 Installing the left reel shaft bearing 164
5120 Removing / disassembling the centre reel shaft bearing 165
5121 Assembling / installing the centre reel shaft bearing 167
5122 Removing the right reel shaft bearing 169
5123 Installing the right reel shaft bearing 169
5124 Removing the outer reel support arm 170
5125 Installing the outer reel support arm 171
5126 Removing the centre reel support arm 172
5127 Installing the centre reel support arm 173
5128 Replacing the hydraulic fore
and aft reel adjustment slide plates 174
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6 Feeder unit
61 Intake auger 175
611 Removing the intake auger 175
612 Installing the intake auger 177
613 Removing intake auger fingers 179
614 Installing intake auger fingers 181
615 Removing the adjusting shaft 182
616 Installing the adjusting shaft 184
617 Removing the control shaft 186
618 Installing the control shaft 189
7 Mowing unit
71 Mower head 192
711 Removing the knives 192
712 Installing the knives 193
713 Adjusting knife clips 195
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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