Challenger Technician Service Book MT600E Series Tractors Workshop Service Manual – PDF DOWNLOAD
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Challenger Technician Service Book MT600E Series Tractors Workshop Service Manual – PDF DOWNLOAD
Language : English
Pages : 370
Downloadable : Yes
File Type : PDF
Size: 37.6 MB
TABLE OF CONTENTS:
Challenger Technician Service Book MT600E Series Tractors Workshop Service Manual – PDF DOWNLOAD
1 General 1-1
11 Specifications 1-3
1 1 1 МТ600Е models 1-3
12 Forward speeds 1-11
121 Forward speed for all models with TechStar СVТ transmission 1-1 1
13 Dimensions and weights 1-12
1 31 Dimensions and weights 1-1 2
14 Attachment points 1-14
141 Attachment points: TechStar СVТ models with 5 t front linkage 1-1 4
142 Attachment points: TechStar СVТ models without front linkage 1-1 5
15 Capacities 1-17
151 Capacities for models with а Tier 4F/Stage IV SCR Technology engine 1-17
152 Capacity for models equipped with а Tier 2/Stage 11 engine 1-17
1 53 Accumulator pressure and volume 1-18
16 Tightening torques, retaining compounds and sealing products 1-19
1 61 Retaining compounds and sealing products 1-19
1 62 Tightening torques for screws and nuts 1-20
1 63 Tightening torques for hydraulic unions 1-2 4
17 Units of measurement 1-27
1 7 1 Conversion tаЫе 1-27
2 Error codes 2-1
21 Error codes 2-3
211 General tаЫе of faults 2-3
212 lndicator light panel 2-5
213 lndication of faults 2-1 О
214 Description of error code format 2-1 2
215 lnstrument panel error codes TechStar СVТ 2-1 4
216 AGCO Power Tier 3/Stage IIIA engine and Tier 4F/Stage IV SCR Technology
engine error codes 2-1 5
217 TechStar СVТ transmission error codes 2-29
218 Front axle error codes TechStar СVТ 2-3 3
219 Rear power take-off error codes TechStar СVТ 2-3 4
211 О Error codes for the high-pressure braking 2-3 6
211 1 Rear linkage error codes 2-3 6
211 2 Front power lift error codes 2-38
211 3 Armrest error codes 2-38
211 4 Hydraulic valve error codes 2-39
211 5 Air conditioning error codes 2-41
211 6 Error codes of the keypad in the pillar 2-43
2117 Suspended саЬ error codes 2-43
3 Fuse Ьох 3-1
31 Fuse Ьох 3-3
311 Description of the main fuse Ьох 3-3
312 Description of the secondary fuse Ьох (depending оп model) 3-1 4
313 Description of the secondary fuse Ьох (depending оп model) 3-18
314 Battery isolator 3-2 1
Technician Service Book- МТ600Е series tractors
АСТОО12398
ТаЬ!е of contents
4 Electrical diagrams 4-1
41 Electrical diagrams 4-3
41 1 ldentification of electrical diagrams 4-3
412 ldentification of electrical connectors from Х1 to Х5 00 4-5
413 ldentification of electrical connectors from Х5 01 to Х1 ООО 4-17
414 ldentification tаЫе for саЫе colors 4-26
415 Electrical diagrams 4-2 7
41 51 EFD00000_9- Battery 12 V power supply points 4-27
41 52 EFD00000_ 1О – Battery earth points 4-28
41 53 EFD00100_ 16- 4-wheel drive 4-30
4154 EFD00101_16- Differential lock 4-31
41 55 EFD00105 _ 4 – Auxiliary hydraulic oil gage 4-32
41 56 EFD00106_27- Rear power take-off 4-33
41 57 EFD00107 1 4 – Front power take-off 4-34
41 58 EFD00111 29- Т echStar СVТ transmission 4-35
41 59 EFD00113_8 – Cigarette lighter 4-36
4151 О EFD00114 _31 – ЕАМЕ radio 4-37
41 511 EFD00116_ 11- Active suspended саЬ 4-38
41 512 EFD00117 35 – Automatic air conditioning unit power supply 4-39
41 513 EFD00117 36- Automatic air conditioning 4-4 0
41 514 EFD00117 37- Manual air conditioning 4-4 1
41 515 EFD00117 38 – Additional heater 4-4 2
41 516 EFD00118 _8 – DOT Matrix 4-4 3
41 517 EFD00119_ 12 – Rear windscreen wiper 4-4 4
41 518 EFD00120_ 11- Front windscreen wiper 4-4 5
41519 EFD00121_12 – Parking brake 4-4 6
4152 0 EFD0012 2 _7 – Fuel gage 4-4 7
41 521 EFD00123_20- lsobus 4-4 8
41 522 EFD00123_27- Auto-Guide™ 4-4 9
41 523 EFD00123_28 – ТМС Display 4-5 0
41 524 EFD00124 _1 2 – Parklock 4-5 1
41 525 EFD00125 _1 1- СаЬ light 4-5 2
41 526 EFD00126_ 15 – Extreme cold weather heating with automatic air
conditioning 4-5 3
41 527 EFD00126_ 16 – Extreme cold weather heating with manual air
conditioning 4-5 4
41 528 EFD00127 9- Left-hand pillar 12 V socket 4-5 5
41 529 EFD00128 _1 9- СаЬ power socket 4-5 6
41 530 EFD00129_ 1О – Diagnostics connector 4-5 7
41531 EFD00130_7 – Radar 4-5 8
41532 EFD00131_32 – CAN network (8 4 AWF engine) – 1/5 4-5 9
41533 EFD00131_32 – CAN network (8 4 AWF engine) – 2 /5 4-60
41534 EFD00131_32 – CAN network (8 4 AWF engine) – 3/5 4-61
41535 EFD00131_32 – CAN network (8 4 AWF engine) – 4 /5 4-62
41536 EFD00131_32 – CAN network (8 4 AWF engine) – 5 /5 4-63
41 537 EFD00132_8 – Electric rear-view mirrors 4-64
41 538 EFD00133_8 – Pneumatic seat 4-65
41539 EFD00136_5 4 – ЕАМЕ direction indicators and hazard warning lights 4-66
41 54 0 EFD00136_5 5 – NA direction indicators and hazard warning lights 4-67
41 54 1 EFD00137 27- Number plate lighting 4-68
41 54 2 EFD00138 _4 0- Side lights 4-69
4154 3 EFD00139_ 11 – Reversing light 4-70
4154 4 EFD00141_93- NA work lights 4-71
4154 5 EFD0014 2 _10- Brake lights 4-72
4154 6 EFD0014 3_30- Rotary beacon 4-73
4154 7 EFD0014 4 _9 – Control module 4-74
4154 8 EFD0014 5 _1 5 – ЕАМЕ trailer connector 4-75
Technician Service Book- МТ600Е series tractors
АСТОО12398
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4154 9 EFD0014 5 _ 16 – NA trailer connector 4-76
41 550 EFD0014 8 _1 2 – AudiЫe alarm 4-77
41 55 1 EFD0014 9_ 15 – Battery charge + start-up (84 AWF engine) 4-78
4155 2 EFD00 1 5 0_9 – Air filter vacuum sensor 4-79
4155 3 EFD00 1 5 1 _ 24 – AGCO Power ЕЕМ unit power supply (8 4 AWF engine)
4-80
4155 4 EFD00 1 5 1 _ 25 – AGCO Power engine electronic injection (8 4 AWF
engine) 4-8 1
41 55 5 EFD001 5 2_ 15 – DANA suspended front axle 4-8 2
41 55 6 EFD001 5 3_ 18 – AGCO Power preheating power supply 4-8 3
41 55 7 EFD001 5 4 _5 – Fuel preheater 4-84
41 55 8 EFD001 5 7 _5 – Vistronic (84 AWF engine) 4-8 5
41 55 9 EFD001 5 9_ 16 – Hydraulic spool valves оп tractors with joystick 4-8 6
41 560 EFD001 5 9_ 17 – Hydraulic spool valves оп tractors without joystick 4-8 7
4156 1 EFD00 1 60_ 28 – Rear linkage and D ual Control 4-8 8
41 56 2 EFD0016 1 _ 1 2 – Front linkage 4-89
41 56 3 EFD0016 2_9 – Dual Control linkage and trailed implements (TIC) 4-90
41 564 EFD00163_ 1 1 – Console lighting 4-91
4156 5 EFD00 1 6 9_ 17 – Controller power supply – 1 /5 4-9 2
41 56 6 EFD00169_ 17 – Controller power supply – 2/5 4-93
41 567 EFD00169_ 17 – Controller power supply – 3/5 4-94
41 56 8 EFD00169_ 17 – Controller power supply – 4 /5 4-95
41 569 EFD00169_ 17 – Controller power supply – 5 /5 4-96
41 57 0 EFD0017 2_7 – Front accessory connection socket 4-97
4157 1 EFD00 1 73_6 – Water in fuel sensor (8 4 AWF engine) 4-98
4157 2 EFD00 1 74 _ 10 – Air brake 4-99
41 57 3 EFD00175 – Tier4 f/Stage IV AGCO Power engine_ 1 /3 4-100
41574 EFD00 1 7 5 – Tier4 f/Stage IV AGCO Power engine_ 2/3 4-10 1
41 57 5 EFD00175 – Tier4 f/Stage IV AGCO Power engine_3/3 4-10 2
41576 EFD00 1 7 5 _7 – SCR Technology 4- 103
41 57 7 EFD00176 _1 3 – ALO NA loader 4-104
41578 EFD00 1 77_5 – Auto-hitch 4- 105
41579 EFD00 1 7 8 _6 – Tru Trak steering 4- 106
41 580 EFD00184 _6 – AgCommand™ 4- 107
5 Harnesses 5-1
51 Harnesses 5-З
511 ldentification of harnesses 5-3
51 2 Harnesses 5-7
51 21 FAl200 – Engine harness 84 AWF – 1 /4 5-7
51 22 FAl200 – Engine harness 8 4 AWF – 2/4 5-8
51 23 FAl200 – Engine harness 84 AWF – 3/4 5-9
51 24 FAl200 – Engine harness 84 AWF – 4 /4 5-1 О
51 25 FAl20 1 – Front headlights harness- 1/2 5- 1 1
51 26 FAl201 – Front headlights harness- 2/2 5-1 2
51 27 FAl20 2 – Fixed front axle harness with Auto-Guide™ 5-13
51 28 FAl20 2 – Suspended front axle harness- 1 /2 5-14
51 29 FAl20 2 – Suspended front axle harness- 2/2 5- 1 5
51 210 FAl203 – Transmission harness – 1/5 5- 1 6
51 21 1 FAl203 – Transmission harness – 2/5 5- 1 7
51 21 2 FAl203 – Transmission harness – 3 /5 5- 1 8
51 213 FAl203 – Transmission harness – 4 /5 5-19
51 214 FAl203 – Transmission harness – 5 /5 5- 20
51 21 5 FAl2 1 О – СаЬ transmission harness – 1 /9 5- 2 1
51 21 6 FAl2 1 О – СаЬ transmission harness – 2/9 5- 2 2
51 217 FAl2 1 О – СаЬ transmission harness – 3/9 5- 23
51 218 FAl2 1 О – СаЬ transmission harness – 4 /9 5- 24
51 219 FAl2 1 О – СаЬ transmission harness – 5 /9 5- 25
FAl2 1 О – СаЬ transmission harness – 6 /9 5- 26
FAl2 1 О – СаЬ transmission harness – 7 /9 5- 27
FAl2 1 О – СаЬ transmission harness – 8 /9 5- 28
FAl2 1 О – СаЬ transmission harness – 9/9 5- 29
FAl2 14 – Armrest harness 5-30
FAl2 14 – Armrest harnesswith joystick- 1/2 5-3 1
FAl2 14 – Armrest harnesswith joystick- 2/2 5-3 2
FAl2 1 9 – СаЬ interior power socket harness (ЕЕС) 5-3 3
FAl2 1 9 – СаЬ interior power socket harness (NA) 5-34
FAl2 23 – Roof harnessEAME – 1/2 5-3 5
FAl2 23 – Roof harnessEAME – 2/2 5-3 6
FAl2 23 – Roof harnessNA- 1/2 5-3 7
FAl2 23 – Roof harnessNA – 2/2 5-3 8
FAl2 25 – Electric rear- view mirror harness- 1/2 5-3 9
FAl2 25 – Electric rear- view mirror harness- 2/2 5-4 0
FAl2 27 – Roof harness with automatic air conditioningNA – 1 /2 5-4 1
FAl2 27 – Roof harness with automatic air conditioningNA – 2/2 5-4 2
FAl2 28 – Number plate lighting harness 5-4 3
FAl2 28 – Number plate lighting harness 5-4 4
FAl24 3 – Circuit breaker harness (8 4 AWF engine) – 1/2 5-4 5
FAl24 3 – Circuit breaker harness (8 4 AWF engine) – 2/2 5-4 6
FAl24 3 – Circuit breaker harness (8 4 AWF engine) – 1/2 5-4 7
FAl24 3 – Circuit breaker harness (8 4 AWF engine) – 2/2 5-4 8
FAl25 2 – + 1 2 V battery harness 5-4 9
FAl25 3 – Hand rail harness- 1/2 5-50
FAl25 3 – Hand rail harness- 2/2 5-5 1
FAl26 1 – lsobus harness- 1/2 5-5 2
FAl26 1 – lsobus harness- 2/2 5-5 3
FAl26 2 – Auto-Guide™ engine harness 5-5 4
FAl26 5 – Pneumatic braking harness 5-5 5
FAl26 8 – Front function harness- 1/2 5-5 6
FAl26 8 – Front function harness- 2/2 5-5 7
FAl273 – Front linkage harness with accessory connection socket 5-5 8
FAl273 – Front linkage harness with accessory connection socket 5-5 9
FAl273 – Front linkage harness without accessory connection socket 5-60
FAl274 – Rear right-hand lighting harness- 1/2 5-6 1
FAl274 – Rear right-hand lighting harness- 2/2 5-6 2
FAl275 – Trailer connector harnessNA with lsobus – 1/2 5-6 3
FAl275 – Trailer connector harnessNA with lsobus – 2/2 5-64
FAl275 – Trailer connector harnessNA- 1/2 5-6 5
FAl275 – Trailer connector harnessNA – 2/2 5-6 6
FAl276 – Rear left-hand lighting harness- 1/2 5-6 7
FAl276 – Rear left-hand lighting harness- 2/2 5-6 8
FAl28 3 – TopDock harness- 1/2 5-6 9
FAl28 3 – TopDock harness- 2/2 5-70
FAl284 – Harness for 4 WD , differential and РТО solenoid valves- 1/2 5-7 1
FAl284 – Harness for 4 WD , differential and РТО solenoid valves- 2/2 5-7 2
FAl28 8 – Non-lsobus implement connector controller harness- 1/2 5-73
FAl28 8 – Non-lsobus implement connector controller harness- 2/2 5-74
FAl290 – Non-lsobus implement connector harness- 1/2 5-75
FAl290 – Non-lsobus implement connector harness- 2/2 5-76
FAl29 2 – NA indicator harness- 1/2 5-77
FAl29 2 – NA indicator harness- 2/2 5-78
FAl294 – Additional heater harness- 1/2 5-79
FAl294 – Additional heater harness- 2/2 5-80
FAl295 – ALO NA loader harness- 1/2 5-8 1
FAl295 – ALO NA loader harness- 2/2 5-8 2
FAl297 – Steering column harness- 1/2 5-8 3
Technician Service Book- МТ600Е series tractors
АСТОО12398
ТаЬ!е of contents
51 27 8 FAl297 – Steering column harness- 2/2 5-84
51 27 9 FAl300 – Air conditioning shunt harness 5-8 5
51 280 FAl304 – Additional fan harness- 1/2 5-8 6
51 28 1 FAl304 – Additional fan harness- 2/2 5-8 7
51 28 2 FAl306 – Topcon harness 5-8 8
51 28 3 FAl307 – Datatronic 4 harness- 1/ 2 5-89
51 284 FAl307 – Datatronic 4 harness- 2/2 5-90
51 28 5 FAl3 14 – Alternator harnessdroit – 1/ 2 5-91
51 28 6 FAl3 14 – Al ternator harness right – 2/2 5-9 2
51 28 7 FAl3 26 – Rear linkage harness- 1/ 2 5-93
51 28 8 FAl3 26 – Rear linkage harness- 2/2 5-94
51 28 9 FAl3 5 4 – External loader harness 5-95
51 290 FAl35 5 – Harness for the left-hand alternator and for the grid heater- 1 /2
5-96
51 291 FAl35 5 – Harness for the left-hand alternator and for the grid heater- 2/2
5-97
51 29 2 FAl3 6 3 – Hand rail harness- 1/2 5-98
51 293 FAl3 6 3 – Hand rail harness- 2/2 5-99
6 Hydraulics diagrams 6-1
61 Hydraulics diagrams 6-3
611 Hydraulics diagrams 6-5
6111 HFD0 101 9 -Auxiliary hydraulics diagram with all options 6-5
611 2 HFD0 10 20 -Standard auxiliary hydraulics diagram 6-6
6113 HFD0 2007 -Auto-Guide™ steering system hydraulics diagram 6-7
6114 HFD0 2008 -Standard steering system hydraulics diagram 6-8
6115 HFD03034 -Brake system with trailer brake hydraulics diagram 6-9
6116 HFD0303 5 -Brake system without trailer brake hydraulics diagram 6- 1 О
6117 HFD0303 7 -Pneumatic trailer brake hydraulics diagram 6- 1 1
6118 HFD04 005 -Rear linkage hydraulics diagram 6- 1 2
6119 HFD05005 -Front linkage hydraulics diagram 6- 1 3
6111 О HFD06007 -Auxiliary spool valve hydraulics diagram 6- 14
6111 1 HFD08005 -Suspended front axle hydraulics diagram 6- 1 5
6111 2 HFD09007 -Suspended саЬ hydraulics diagram 6- 1 6
6111 3 HFD 100 1 1 -ЕАМ Е loader hydraulics diagram 6- 1 7
61114 HFD 100 1 2 -NA loader hydraulics diagram 6- 1 8
6111 5 Transmission hydraulics diagram 6- 1 9
7 Pneumatic diagrams 7-1
7 1 Pneumatic diagrams 7-3
7 11 Pneumatic diagrams 7-5
7111 PFD0 10 1 1 – Trailer brake pneumatic diagram 7-5
8 Adjustments, Ыeeding and calibrations 8-1
81 Bleeding 8-3
811 Bleeding the brake system 8-3
81 2 Bleeding the hydraulic trailer brake 8-4
813 Bleeding the pneumatic brake 8-5
82 Calibrations 8-6
8 21 Calibrating the automatic disengagement of the differential and 4-wheel dri ve 8-6
8 2 2 Calibration of the forward-tra vel le ver 8-8
8 23 Forward speed calibration 8- 1 О
8 24 TechStar СVТ transmission calibrations: lntroduction and access to calibration
using the instrument panel 8- 1 1
8 25 Calibration of the high/low speed ranges (Hare/Тortoise) for TechStar СVТ 8- 1 2
8 26 TechStar СVТ transmission calibration 8- 1 3
8 2 7 Calibration of the TechStar СVТ coupler function 8- 14
Technician Service Book- МТ600Е series tractors
АСТОО12398
ТаЬ!е of contents
828 Rear power take-off calibration for T echStar СVТ 8-15
829 Front power take-off calibration for T echStar СVТ 8-16
821 О T echStar СVТ transmission calibration е ггог code 8-17
8211 Calibration of the clutch pedal sensor 8-2 0
8212 Calibration of the throttle pedal sensor 8-2 0
8213 Calibrating the ге аг linkage 8-2 1
8214 Calibration o f the front linkage position sensor 8-2 3
8215 Calibrate the suspended front axle 8-24
8216 Calibrating the suspended саЬ 8-2 5
8217 Calibrations t o Ь е carried out using the diagnostic tool 8-2 6
82171 Calibration o f the FingerT I P controls о п the armrest 8-2 6
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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