Challenger New Leader NL4330G4 EDGE Application System Workshop Service Manual – PDF DOWNLOAD
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Challenger New Leader NL4330G4 EDGE Application System Workshop Service Manual – PDF DOWNLOAD
Important safety information:
Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person must also have the necessary training, skills and tools to do these functions correctly. Incorrect operation, lubrication, maintenance, or repair of this product can be dangerous and can result in injury or death.
- Do not operate or do any lubrication, maintenance or repair on this product, until you read and understand the operation, lubrication, maintenance, and repair information. Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death can occur to you or other persons. AGCO cannot anticipate every possible circumstance that might involve a potential hazard.
- The warnings in this publication and on the product are, thus, not all-inclusive. If a tool, procedure, work method or operating technique that is not specifically recommended by AGCO is used, you must satisfy yourself that it is safe for you and others. You must make sure the product will not be damaged or made unsafe by the operation, lubrication, maintenance, or repair procedures that you choose.
- The information, specifications, and illustrations in this publication are based on the information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job. AGCO dealers have the most current information available.
Prepare for operation:
Read and understand all operation instructions and precautions in this manual before you operate the machine or do the servicing. Make sure that you know and understand the positions and operations of all controls. Make sure that all controls are in neutral and that the parking brake is applied before you start the machine. Make sure that all persons are away from your area of work before you start and operate the machine.
- Examine and learn the controls in an area that is clear of persons and obstacles before you start work. Know the machine dimensions and make sure that you have sufficient space available to operate the machine.
- Do not operate the machine at high speeds in crowded areas. It is important to know and use the correct procedures when you do work around and operate the machine. Do not let children or unqualified persons operate the machine.
- Keep others, especially children, away from your area of work. Do not let others ride on the machine. Make sure that the machine is in good condition for operation. Refer to the operator manual. Make sure that the machine has the correct equipment required by local regulations
TABLE OF CONTENTS:
Challenger New Leader NL4330G4 EDGE Application System Workshop Service Manual – PDF DOWNLOAD
1 General 1-1
11 Important safety information 1-3
1 11 Prepare for operation 1-3
1 1 2 A word to the operator 1-4
1 1 3 Safety symbol 1-5
1 1 4 Information messages 1-5
1 15 General hazard information 1-5
1 1 6 Fire prevention and first aid 1-6
1 1 7 Maintenance safety1-7
1 1 8 Proper disposal of waste 1-11
1 19 Support the machine correctly 1-11
11 10 Pressurized air 1-11
1 1 11 Cut and crushing prevention1-12
11 12 Hydraulic safety1-12
1 113 Chemical safety 1-12
1 114 Shield and guards 1-15
1 1 15 Modifications 1-15
1 1 16 High pressure leaks1-15
1 1 17 Safety signs 1-16
12 Tightening specifications 1-17
1 21 Constant torque hose clamp 1-17
1 22 Fastener tightening specifications1-17
1 23 Metric fasteners 1-19
124 Inch fasteners 1-20
1 25 Conversion table 1-24
13 Service manual 1-25
1 31 Units of measurement 1-25
1 32 Replacement parts 1-25
14 Lubrication and maintenance 1-26
1 41 Maintenance introduction1-26
1 42 Lubricant filling reminders1-26
1 43 Lubricants and fluids 1-26
1 44 Maintenance schedule 1-28
2 Product Containment 2-1
21 Application system specifications 2-3
22 Product containment component removal and installation 2-5
221 Vee hood 2-5
2211 Remove the vee hood2-5
2212 Install the vee hood 2-6
222 Feed gate assembly 2-8
2221 Remove the feed gate assembly 2-8
2222 Install the feed gate assembly 2-11
223 Spinner guard 2-13
2231 Remove the top spinner guard assembly 2-13
2232 Install the top spinner guard assembly 2-13
2233 Remove the bottom spinner guard2-14
2234 Install the bottom spinner guard2-15
224 Material divider 2-15
Application System
79037254A
2241 Remove the material divider 2-15
2242 Install the material divider 2-16
Table of contents
23 MultApplier 2-18
231 Remove the MultApplier 2-18
232 Install the MultApplier2-20
24 Application system removal and installation 2-26
241 Spreader box lifting points 2-26
242 Remove the spinner system 2-26
243 Install the spinner system 2-31
25 Product containment adjustments 2-38
251 Adjust the vee hood 2-38
252 Adjust the MultApplier feedgate 2-39
253 Fold up the hillside divider 2-40
254 Fold down the hillside divider 2-41
26 Product containment maintenance 2-43
261 Clean the bin sensor 2-43
3 Primary Product Distribution 3-1
31 Conveyor 3-3
311 Conveyor belt shield 3-3
31 1 1 Remove a conveyor belt shield 3-3
3112 Install a conveyor belt shield 3-4
312 Replace the belt over chain conveyor 3-6
313 Remove the tension from the belt over chain conveyor 3-15
314 Add tension to the belt over chain conveyor3-17
32 Drive shaft3-19
321 Remove the drive shaft 3-19
322 Disassemble the drive shaft 3-21
323 Assemble the drive shaft 3-21
324 Install the drive shaft3-22
33 Encoder 3-24
331 Remove the encoder 3-24
332 Install the encoder3-24
34 Idler shaft 3-26
341 Remove the idler shaft 3-26
342 Disassemble the idler shaft 3-28
343 Assemble the idler shaft 3-28
344 Install the idler shaft 3-28
35 Gear housing 3-31
351 Remove the gear housing 3-31
352 Install the gear housing 3-33
36 Chain oiler3-35
361 Remove the chain oiler pump 3-35
362 Install the chain oiler pump 3-36
363 Remove the chain oiler tank 3-36
364 Install the chain oiler tank 3-38
365 Remove the nozzle assembly3-39
366 Install the nozzle assembly 3-40
37 MultApplier 3-42
371 Remove the hillside divider – MultApplier 3-42
372 Install the hillside divider – MultApplier 3-43
373 Remove the conveyor belt – MultApplier3-45
374 Install the conveyor belt – MultApplier 3-47
375 Remove the drive shaft – MultApplier 3-48
376 Install the drive shaft – MultApplier 3-49
377 Remove the idler shaft – MultApplier 3-50
378 Install the idler shaft – MultApplier 3-51
38 Primary product distribution adjustments3-52
Application System
79037254A
Table of contents
381 Adjust the conveyor chain tension3-52
382 Adjust a conveyor belt shield 3-53
383 Adjust the MultApplier conveyor chain tension 3-54
39 Primary product distribution maintenance 3-56
391 Check the conveyor gear box oil 3-56
392 Change the conveyor gear box oil 3-56
393 Lubricate the front grease bank 3-57
394 Lubricate the rear grease bank 3-58
395 Lubricate the MultApplier idler take-up screws 3-59
396 Check the conveyor chain tension3-60
397 Lubricate the conveyor chain 3-61
398 Check the conveyor chain3-63
4 Secondary Product Distribution 4-1
41 Spinners 4-3
41 1 Remove the jack 4-3
412 Install the jack 4-3
41 3 Remove a fan assembly 4-4
41 4 Replace a fan blade4-5
415 Install a fan assembly 4-5
42 Secondary product distribution adjustments 4-7
421 Spreader preparation 4-7
422 Spread pattern test kit 4-7
423 Calibrate the spread pattern 4-7
424 Crush strength and size grade number 4-8
425 How to do a crush test 4-10
426 How to do a size grade number test 4-11
42 7 Spread pattern test procedure 4-13
428 Troubleshoot the spread pattern 4-15
429 Find the effective swath width 4-18
4210 Do a check of the swath width 4-19
5 Hydraulic System 5-1
51 Hydraulic system overview 5-3
511 Hydraulic system overview – MultApplier 5-4
52 Hydraulic pump5-5
521 Remove the hydraulic pump 5-5
522 Install the hydraulic pump 5-7
53 Hydraulic tank 5-9
531 Remove the hydraulic tank 5-9
532 Install the hydraulic tank 5-13
54 Oil cooler 5-18
541 Remove the oil cooler 5-18
542 Install the oil cooler5-20
55 Oil cooler fan 5-23
551 Remove the oil cooler fan 5-23
552 Installing the oil cooler fan 5-24
56 Oil filter assembly 5-25
561 Remove the oil filter assembly 5-25
562 Install the oil filter assembly 5-27
563 Replace the oil filter 5-29
57 Control manifold 5-31
571 Remove the control manifold 5-31
572 Replace the conveyor compensator valve 5-34
573 Replace the spinner flow control PWM valve 5-35
574 Replace the spinner flow control PWM coil 5-36
Application System
79037254A
Table of contents
575 Replace the system pressure relief valve5-37
576 Replace the conveyor pressure relief valve 5-38
577 Replace the conveyor tension valve 5-39
578 Replace the conveyor servo valve 5-40
579 Install the control manifold 5-41
58 Spinner motors 5-44
581 Remove the spinner motors 5-44
582 Install the spinner motors 5-46
59 Conveyor motors 5-48
591 Remove the conveyor motors 5-48
592 Install the conveyor motors 5-49
510 MultApplier 5-50
5101 Hydraulic pump for the MultApplier system 5-50
51011 Remove the hydraulic pump for the MultApplier system 5-50
51012 Install the hydraulic pump for the MultApplier system 5-51
5102 Conveyor motor – MultApplier 5-53
51021 Remove the conveyor motor – MultApplier 5-53
51022 Install the conveyor motor – MultApplier 5-54
5103 Remove the motorized valve – MultApplier5-55
5104 Install the motorized valve – MultApplier 5-56
511 Troubleshooting5-58
512 Hydraulic system maintenance 5-61
5121 Replace the hydraulic oil 5-61
5122 Replace the oil filter 5-62
6 Electrical system 6-1
61 Electrical components 6-3
61 1 Remove the work lamps 6-3
612 Install the work lamps 6-4
613 Remove the tail lamps 6-4
614 Install the tail lamps 6-5
62 General electrical information 6-7
621 Introduction to the electrical system 6-7
622 Basic electrical troubleshooting procedures 6-7
623 Electrical service tools 6-7
624 Testing a fuse 6-8
625 Testing a diode 6-8
626 Testing a relay 6-8
63 Troubleshooting 6-10
631 Spreader module LED light alerts 6-10
7 Diagrams 7-1
71 Hydraulic schematics 7-3
72 Fault codes 7-7
721 Code 12852100031 7-7
722 Code 128521001 31 7-7
723 Code 12852100219 7-7
724 Code 12852100231 7-7
725 Code 12852100331 7-7
726 Code 1285210054 7-7
727 Code 1285210064 7-7
728 Code 12852130027-7
729 Code 128521300317-7
7210 Code 128521301 177-7
7211 Code 128521301 2 7-7
7212 Code 128521301 31 7-8
Application System
79037254A
Table of contents
7213 Code 1285213022 7-8
7214 Code 12852130231 7-8
7215 Code 1285213032 7-8
7216 Code 12852130331 7-8
7217 Code 12852130510 7-8
7218 Code 12852130610 7-8
7219 Code 12852130710 7-8
7220 Code 12852130810 7-8
7221 Code 12852130910 7-9
7222 Code 12852130911 7-9
7223 Code 1285213092 7-9
7224 Code 12852131010 7-9
7225 Code 12852131011 7-9
7226 Code 1285213102 7-9
7227 Code 128521311 10 7-9
7228 Code 128521311 11 7-9
7229 Code 128521311 2 7-9
7230 Code 12852131210 7-10
7231 Code 12852131211 7-10
7232 Code 1285213122 7-10
7233 Code 12852131331 7-10
7234 Code 12852131431 7-10
7235 Code 12852131531 7-10
7236 Code 128521316317-10
7237 Code 128521317117-10
7238 Code 128521318167-10
7239 Code 12852131818 7-10
7240 Code 12852131931 7-11
7241 Code 12852132013 7-11
7242 Code 1285213202 7-11
7243 Code 12852132037-11
7244 Code 1285213207 7-11
7245 Code 1285213208 7-11
7246 Code 128521321 2 7-11
7247 Code 128521321 3 7-11
7248 Code 128521321 7 7-11
7249 Code 128521321 8 7-12
73 Schematics 7-13
7 31 Beacon schematic 7-13
732 Component table 7-14
733 Edge box schematic 7-16
7 34 Ground schematic 7-17
7 35 License plate light schematic7-18
736 Power schematic 7-19
737 Raven CAN network 7-20
738 Roll tarp schematic 7-21
739 Tail light schematic 7-22
7 310 Worklight 3 schematic 7-23
8 Index lndex-1
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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