Challenger New Leader NL4330G4 Application System Operator’s Manual ACW4670290
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Challenger New Leader NL4330G4 Application System Operator’s Manual ACW4670290
A word to the operator:
It is your responsibility to read and understand the safety section in this manual and the manual for all implements before you operate this machine. You are responsible for your safety. Good safety procedures prevent injury to you and the persons around you. Make the information in the safety section of this manual a part of your safety procedure. This safety section is written only for this type of machine. Safety is your responsibility. You can prevent injury and death.
- This safety section gives basic safety examples that can occur during the operation and maintenance of your machine. This safety section is not a replacement for safety instruction in other sections of this manual.
- Injury or death can occur if the safety instruction is not obeyed. Learn how to operate the machine and how to use the controls correctly. Do not operate the machine if you do not know how to operate the machine.
- Do not let persons operate the machine that do not know how to operate the machine. Follow all safety instructions in the manuals and on the safety signs on the machine, the implements, and the attachments. Use only approved attachments and implements. Make sure that your machine has the correct equipment that is necessary by the local regulations.
Follow safety instructions:
- Carefully read, learn and understand all safety messages and or information in this manual and on machine’s safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Make sure the new equipment components and or repair parts include current safety signs.
- See local dealer for replacement safety signs. Never operate machine or equipment without correct instruction and a complete understanding of control operation. Learn to operate the machine and how to use all controls correctly before operation.
- Do not let operator’s not authorized operate the machine, systems and or do service and or maintenance procedures without correct instruction. Keep machine, all components and systems, in correct working condition. Modifications to the machine not authorized by AGCO can decrease functionality and or safety, decrease machine life and void machine warranty.
TABLE OF CONTENTS:
Challenger New Leader NL4330G4 Application System Operator’s Manual ACW4670290
1 Safety 7
11 A word to the operator 9
111 Safety symbol 10
112 Safety messages 10
113 Information messages10
114 Follow safety instructions 11
115 Prepare for emergencies 11
116 Exit the cab in an emergency 12
12 Operate the machine 13
121 Prevent machine runaway14
122 Use correct lamps and markers14
123 Operation on slopes14
124 Travel on public roads 15
125 Stopping and parking 15
126 Overhead Electrical Power Lines 15
12 7 Avoid Eye Contact with Radar 15
128 Exhaust fumes16
129 Noise prevention 16
1210 Handle fuel correctly 16
1211 Towing 17
13 Maintenance and service 18
131 Modifications 18
132 Practice correct maintenance 18
133 Chemical safety 19
134 Work in a clean area 21
135 Understand correct service 22
136 Use correct tools 22
137 Support machine correctly 23
138 High pressure fluids23
139 Service cooling system correctly 24
1310 Remove paint before welding or heating 24
1311 Mobile radio installations 24
1312 Fire prevention 25
14 Safety signs 26
141 Conveyor27
142 Caution 27
143 Hazardous materials 27
144 High pressure 28
145 Flying material28
146 Spinner 28
147 Moving parts 29
148 Falling hazard 29
149 Guard missing29
15 Informational signs 30
151 Chain tensioner 31
152 Lube 31
153 Spread pattern32
154 Lube chart 32
155 Metering scale32
156 Spinner scale 33
Application System
ACW4670290
Table of contents
2 Introduction 35
21 Introduction 37
211 Intended use 37
212 Proper disposal of waste 37
213 Pre-delivery checklist 37
22 Serial number 38
221 System serial number 38
3 Operation39
31 Controller operation 41
311 View the run screen41
312 Home screen icons41
313 Register the machine 42
314 Configure the machine 42
315 Change the machine settings 46
316 Calibrate the machine components 49
31 7 Make a new job 53
318 Set the bin level 56
319 Find the optimal feedgate height 57
3110 Set boundary spreading 59
3111 View machine diagnostics 61
3112 View the machine hydraulics 64
3113 Flush the bins 65
3114 Lubricate the conveyor chain 67
3115 Put the bins into sequence 69
3116 Alarm list 71
32 System controls 73
321 Armrest controls 73
322 Control instruments73
33 Machine preparation 74
331 Prepare the machine for field testing 74
332 Prepare the machine for general operation 74
34 Spreader preparation76
341 Spread pattern test kit 76
342 Calibrate the spread pattern 76
343 Crush strength and size grade number 77
344 How to do a crush test 79
345 How to do a size grade number test80
346 Spread pattern test procedure82
347 Troubleshoot the spread pattern 84
348 Find the effective swath width87
349 Do a check of the swath width88
35 Apply material 90
36 Unload the material 91
37 Application system removal and installation 92
371 Spreader box lifting points 92
372 Remove the MultApplier 92
373 Install the MultApplier94
374 Remove the spinner system 99
375 Install the spinner system 104
4 Maintenance 113
41 Lubrication and maintenance115
411 Maintenance introduction 115
412 Lubricant fill ing reminders 115
Application System
ACW4670290
Table of contents
413 Lubricants and fluids 115
414 Maintenance schedule 117
42 Hydraulic system maintenance 119
421 Replace the hydraulic oil119
422 Replace the oil filter 120
43 System maintenance 122
431 Check the conveyor gear box oil 122
432 Change the conveyor gear box oil 122
433 Lubricate the front grease bank123
434 Lubricate the rear grease bank 124
435 Lubricate the MultApplier idler take-up screws 125
436 Check the conveyor chain tension 126
437 Lubricate the conveyor chain 127
438 Check the conveyor chain 129
439 Clean the bin sensor 129
4310 Check the spinner fins130
4311 Check the spinner deflectors130
4312 Check the material dividers and hillside flow dividers 131
4313 Clean the bin sensor 131
4314 Remove a conveyor belt shield 132
4315 Install a conveyor belt shield134
44 Adjustments 137
441 Adjust the conveyor chain tension 137
442 Adjust the MultApplier conveyor chain tension 138
443 Adjust a conveyor belt shield 138
444 Adjust the vee hood 140
445 Adjust the MultApplier feedgate 141
446 Fold up the hillside divider 142
447 Fold down the hillside divider143
5 Troubleshooting 145
51 Troubleshooting147
52 Spreader module LED light alerts150
53 Hydraulic schematics 152
6 Specifications 157
61 Application system specifications 159
7 Index161
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